Product Design Engineer

CAD Design, UG NX, Failure Analysis , Tolerance Analysis, Product Design, NPI, DFM, DFA,DFMEA,PFMEA Manufacturing, Leadership, Design of Experiments.
-Expertise in the complete product design lifecycle from concept, prototyping, validation, and DFM to mass production.
'-Proficient in PTC Creo, SolidWorks, CATIA, AutoCAD, 3D CAD modelling, 2D drawings, GD&T, and tolerance stack-up analysis.
'-Experienced in electromechanical integration including PCBs, OLED/LCD displays, batteries, and antennas.
'-Skilled in Failure Analysis (FA), DFM, DFMEA, DOE, and RCCA across design, material, assembly, process, and fixture validation.
'-Strong experience in IP67/IP68 enclosure design, high-volume manufacturing, Six Sigma practices, and data-driven engineering decisions through correlation and commonality studies.
'-Collaborated with global customers and cross-functional teams for design optimisation, part manufacturing, assembly readiness, and production support.

'Failure Analysis (FA) Engineer – Mobile Manufacturing
* Perform failure analysis and root-cause investigation for mobile phone components, modules, and assemblies & FA report preparation on daily basis
* Analyze failures related to mechanical, electrical, cosmetic, structural, and functional issues during NPI and mass production.
* Lead failure analysis activities across P1, P2, EVT, DVT, PVT, and MP builds.
* Conduct teardown, inspection, measurement, and defect characterization using tools such as microscope, Keyence, DSLR, FTIR, and other analytical equipment.
* Perform 5 Why, Fishbone, DOE, and other root-cause analysis methodologies.
* Collaborate with Product Development, Manufacturing, Quality, Process Engineering, Reliability, and supplier teams to identify and resolve issues.
* Drive containment, corrective action, and preventive action (CAPA) for manufacturing and product failures.
* Track FA issues, failure trends, and closure status through appropriate trackers and reporting systems.
* Prepare technical reports, FA summaries, failure evidence, and presentation materials for internal and customer reviews.
* Support build readiness and provide technical support during NPI and mass production phases.
* Identify recurring failure trends and implement improvement actions to reduce defect rates and improve product quality.
* Support cross-functional and supplier investigations for component and process-related failures.
* Ensure proper documentation of failure modes, analysis results, root causes, and corrective actions.
* Follow all relevant quality, safety, laboratory, and manufacturing procedures.
Process Engineer / Line Engineer – Mobile Manufacturing
* Monitor and manage line operations to ensure smooth and stable manufacturing.
*Conduct worst case calculation & tolerance analysis component & assembly level.
*Provide product design DFM, Process DFM. Involve in fixture optimization & DFM activity
*Support line setup, process qualification, ramp-up, and mass production activities.
*Analyze production issues, process abnormalities, and line performance to identify root causes,
*Improve production efficiency, and overall line productivity.
*Preform the design of experiments, JMP data record & data interpretation
*Develop work instructions, SOPs for line.
*Process validation & risk study & mitigation plan.
*Report preparation: line scrub report, commonality study
*Monitor key process parameters and implement corrective actions for process deviations.
*Work closely with Production, Quality, FA, Product Development, Equipment, and Maintenance teams to resolve line issues.
*Support NPI activities from P1, P2, and EVT/DVT/PVT through mass production.
*Conduct process capability studies, DOE, data analysis, and continuous improvement activities.
* Identify bottlenecks and implement process improvements to reduce defects & downtime
* Support equipment, tooling, fixture, and automation validation and improvement.
* Ensure compliance with safety, quality, process control, and manufacturing standards.
* Prepare daily/weekly production build reports, process performance reports.
* Drive line balancing, manpower optimization, and production capacity improvement.
* Provide technical support and quick response to FATP line issues during all shifts.
* Ensure compliance with quality, safety, ESD, and manufacturing procedures