Process Maintenance

Role & responsibilities

• Ensure operation, maintenance, troubleshooting, and reliability of process instrumentation, automation systems, and manufacturing equipment.
• Calibrate, maintain, and monitor field instruments such as pressure, temperature, flow, level transmitters, control valves, and analyzers.
• Troubleshoot and rectify PLC, HMI, SCADA, VFD, and automation-related issues to minimize equipment downtime.
• Support qualification and validation activities (IQ, OQ, PQ) for equipment, utilities, computerized systems, and process instruments.
• Plan and execute preventive, predictive, and breakdown maintenance of instrumentation and control systems.
• Monitor and maintain pharmaceutical utility systems including HVAC, purified water, compressed air, chillers, boilers, and BMS/EMS systems.
• Prepare and review SOPs, calibration records, maintenance documentation, change controls, and technical reports in compliance with cGMP requirements.
• Ensure compliance with GMP, Data Integrity, 21 CFR Part 11, CSV, and regulatory guidelines during all engineering activities.
• Drive TPM, energy optimization, reliability improvement, and Industry 4.0/IoT initiatives to enhance operational efficiency.
• Support audits, inspections, and cross-functional projects while ensuring continuous improvement in process control, equipment performance, and plant reliability.

Preferred candidate profile

• B.E./B.Tech in Instrumentation, Electronics, Electrical, or Automation Engineering.
• PLC/SCADA/HMI Troubleshooting
• Instrument Calibration & Maintenance
• HVAC & Utility Systems
• Qualification & Validation (IQ/OQ/PQ)
• Computer System Validation (CSV)
• 21 CFR Part 11 & Data Integrity
• Predictive Maintenance & TPM
• GMP Documentation & Compliance
• Industrial IoT & Automation Systems
• Root Cause Analysis (RCA) & CAPA Management