Principal Engineer - Product Sustainment

Job Summary

Principal Engineer - Product Sustainment - Location: Bangalore

Responsibilities

• Technical Leadership: Provide strategic direction and technical leadership in product cost engineering within the Product Sustainment Engineering team, influencing product competitiveness and profitability across mining equipment product lines.
• Product Benchmarking Competitor Analysis: Lead and execute comprehensive product benchmarking and competitor teardown studies, analyzing materials, manufacturing methods, performance, and cost structures to identify improvement opportunities.
• Should Cost Development: Develop detailed should-cost models using aPriori software for mechanical products and assemblies, analyze designs and manufacturing routes to optimize cost structures, and recommend cost reduction initiatives using VAVE methodologies.
• Quality Root Cause Investigation: Apply Lean and Six Sigma principles to lead root cause analysis investigations (8D, Fishbone, 5 Whys) related to product design and manufacturing deviations, supporting quality improvements and manufacturing issue resolution.
• Innovation Continuous Improvement: Identify and implement new methodologies, technologies, and processes to enhance product value and engineering efficiency, driving continuous improvement across product sustainment activities.
• Business Influence: Provide data-driven recommendations to support product strategy, investment decisions, sourcing strategies, and technology roadmaps, partnering with cross-functional teams.
• Daily Role: The successful candidate will manage multiple projects, mentor technical teams, and collaborate with Product Management, Engineering, Manufacturing, Supply Chain, Procurement, and Commercial teams to optimize product design and lifecycle support.
• Success Metrics: Success will be measured by improved product cost competitiveness, enhanced reliability, effective cost reduction initiatives, and strong cross-functional collaboration.
• Travel Requirements: Occasional travel may be required to support benchmarking, teardown activities, and cross-site collaboration.
• Safety First: Demonstrate 100% commitment to our zero harm behaviors in support of our drive towards developing a world-class safety culture.

Requirements

• Bachelor's Degree in Mechanical Engineering (Master's preferred but not mandatory)
• Minimum 18 years of experience in Mechanical/Product/Cost Engineering with at least 10 years in product benchmarking, should costing, VAVE, and cost optimization, including 5 years in supervisory or technical leadership roles
• Hands-on expertise with aPriori Should Costing software and manufacturing simulations, with strong knowledge of cost estimation methodologies and product cost structures
• Deep understanding of manufacturing processes (casting, forging, machining, fabrication, heat treatment, surface treatments, assembly) and mechanical engineering fundamentals including machine design, DFM, DFA, and mechanical systems design

Nice-to-haves

• Authored technical papers or recognized by technical bodies or councils
• Active membership in industry groups or subject matter expert communities
• Strong people leadership, mentoring skills, and visible safety leadership
• Excellent analytical, problem-solving, communication, and stakeholder management capabilities

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