PPC Executive / PPC Engineer

Key Responsibilities

• Prepare daily, weekly, and monthly production planning for Slitting, Cut-to-Length (CTL), Polishing, and Lamination lines.
• Plan production schedules based on customer delivery commitments and machine capacity.
• Coordinate with Sales and Dispatch teams for order priorities and delivery schedules.
• Verify raw material availability such as SS coils, CR coils, HR coils, aluminum coils, and consumables before production release.
• Prepare machine-wise loading plans for slitting lines, CTL machines, polishing machines, and lamination lines.
• Monitor production progress and ensure adherence to planned schedules.
• Optimize coil utilization and minimize process scrap during slitting and sheet cutting operations.
• Prepare slit size planning to achieve maximum material utilization and minimum wastage.
• Coordinate with Stores and Purchase departments for material inward, stock availability, and procurement follow-up.
• Release production work orders, process plans, and route cards to the shop floor.
• Monitor WIP (Work in Progress) at each stage of processing.
• Ensure proper sequencing of jobs to reduce machine setup time and increase productivity.
• Coordinate with Quality department to ensure production as per customer specifications and standards.
• Track pending orders and update customers/sales team regarding delivery status.
• Maintain ERP/SAP entries for production planning, material movement, and dispatch tracking.
• Plan polishing operations based on finish requirements such as No.4, Hairline, Mirror, Scotch Brite, etc.
• Ensure proper planning of protective film lamination as per customer requirement and surface finish standards.
• Monitor production efficiency, machine utilization, rejection, and downtime reports.
• Coordinate with maintenance team for machine availability and preventive maintenance schedules.
• Prepare daily production MIS reports, dispatch reports, stock reports, and order status reports.
• Ensure FIFO implementation for coil and sheet inventory management.
• Plan dispatch activities and coordinate packing as per customer packing standards.
• Handle urgent customer requirements and reschedule production priorities when necessary.
• Support continuous improvement activities for productivity enhancement and process optimization.
• Ensure compliance with safety procedures, ISO documentation, and company operational standards.

Preferred Skills

• Knowledge of Steel Coil Processing Operations
• Production Planning & Scheduling
• SAP / ERP Knowledge
• Excel & MIS Reporting
• Inventory Management
• Material Utilization Planning
• Coordination & Communication Skills
• Understanding of Slitting and CTL Processes
• Knowledge of Surface Finish & Protective Lamination Requirements

Qualification

BE / Diploma in Mechanical, Production, Industrial Engineering OR MBA Operations

Experience: Fresher to 5 Years (Steel Processing Industry Preferred)