HOSUR · FULLTIME
PPC Engineer
Bloom Engineering
Hosur · onsite · Posted 40d ago
Sourced from
Undisclosed4–6 yrsfulltimeHosur
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Section · 01
About this role
Job Description
Key missions of the position
- Ensure effective and systematic production planning, scheduling, and execution to meet customer delivery commitments
- Optimize capacity utilization and streamline level loading across manufacturing workstations
- Ensure material availability and proactively mitigate shortages impacting production schedules
- Drive production efficiency through inventory control and lean methodologies
- Ensure adherence to Master Production Schedule (MPS) and improve overall operational reliability
Measurement
Q: Production adherence and quality compliance
C: Inventory optimization and cost efficiency
D: On-time production scheduling and delivery performance
C: Inventory optimization and cost efficiency
D: On-time production scheduling and delivery performance
MPS (Master Production Schedule) Adherence
Customer OTIF (On Time In Full)
Plan vs Actual production performance
Inventory turnover and accuracy
Responsibilities
Main responsibilities:
Production Planning Scheduling
- Schedule production for different workstations by taking into account demand forecasts, operational priorities, and available resources to ensure smooth and uninterrupted manufacturing flow
- Perform level loading of manufacturing activities in a structured manner to maintain a balanced workflow across all work centres and avoid overburdening or underutilization
Plan and allocate work shifts efficiently by evaluating production requirements, workforce availability, and shift-wise capacity constraints
Align production schedules with the Master Production Schedule (MPS) to ensure consistency between planning and execution
Capacity Resource Management
Monitor and manage plant capacity utilization by continuously assessing machine loading, manpower allocation, and production efficiency levels across departments
- Optimize resource allocation across machines and manpower in order to achieve maximum productivity while maintaining operational stability and quality
Material Planning Availability
- Ensure material availability for uninterrupted production by closely monitoring inventory levels and coordinating with Fulfilment team
- Track and resolve material shortages in a proactive manner by collaborating with procurement, warehouse, and planning teams to avoid production delays
- Maintain end-to-end visibility of inventory levels and consumption patterns to support effective and informed production planning decisions
Order Management
- Release manufacturing orders through ERP systems in alignment with approved production plans and scheduling timelines
- Re-schedule manufacturing orders dynamically based on changing priorities, urgent requirements, or unforeseen disruptions in operations
- Monitor order execution progress regularly to ensure timely completion and strict adherence to delivery commitments
Production Control
- Monitor Plan vs Actual production performance on a continuous basis and conduct detailed analysis of variances to identify gaps and improvement areas
- Implement corrective measures and follow-up actions to ensure alignment with defined production targets and schedules
- Ensure strict adherence to planned schedules by coordinating with shop floor teams and resolving execution-related challenges
Inventory Management
- Manage raw material (RM), work-in-progress (WIP), and finished goods inventory with a focus on maintaining operational continuity
- Ensure optimum stock levels are maintained by balancing production requirements with inventory holding costs and storage limitations
- Work towards reducing excess and obsolete inventory through effective planning, monitoring, and control mechanisms
Process Improvement
- Apply lean methodology principles to improve operational efficiency by identifying waste and streamlining production processes
- Identify opportunities for process enhancement by analysing existing workflows and recommending practical improvements
- Support continuous improvement initiatives aimed at enhancing productivity, reducing inefficiencies, and improving overall process effectiveness
Systems Tools
- Work on ERP systems for production planning, scheduling, and execution tracking to ensure data-driven decision-making
- Utilize MS Excel for preparing reports, performing data analysis, and supporting operational reviews
- Ensure accuracy and reliability of data within planning systems to enable effective monitoring and reporting
People Management: YES NO
If People Management, how many employees are managed No
Number of people : Nil
Budget Management: YES NO
NO
Required Candidate Profile
Education/Training
Diploma / B. Tech
Bachelor of Engineering - Mechanical (Preferred)
Professional Experience
4-6 years of relevant experience in PPC
Key Competences (Transversal/Professional)
Competence
Level
Production Planning Scheduling 3
Supply Chain Operations Management 3
Digital Systems Capability 3
Problem Solving Continuous Improvement 3
People / Stakeholder Management 2
Strategic Thinkin 2
Languages
- English
- Hindi
Other Specifications
Behavioural and Skills
- Demonstrates strong analytical and problem-solving skills with the ability to interpret complex production data and derive actionable insights
- Possesses effective communication and coordination skills to collaborate efficiently with cross-functional teams across production, procurement, and supply chain functions
- Ability to work under tight deadlines and manage multiple priorities simultaneously while maintaining accuracy and consistency in output
- Shows high attention to detail and a structured approach towards planning, execution, and monitoring of production activities
- Exhibits a result-driven mindset with a proactive approach towards identifying issues and implementing timely corrective acti
Disclaimer: This job posting has been aggregated from external source. Role details, content, and availability are subject to change. Applicants are advised to confirm the latest information directly on the company website before applying.
Sourced from naukri
Section · 02
Skills
Material Planningforecastserp systemsleaninventory optimizationmonitoring inventoryinventory controlBudget ManagementERPInventory ManagementManufacturingoperationsdata analysiscomplianceexcel