Plc Engineer

• Develop, modify, and optimize PLC programs for manufacturing equipment.
  
• Configure and maintain HMI, SCADA, and DCS interfaces.
  
• Perform logic testing, debugging, and validation of control systems.
  
• Maintain program backups and version control in compliance with change management procedures.
  
• Integrate PLC systems with SCADA, DCS, and MES platforms where applicable.
  
• Conduct IO checks, loop checks, and functional testing.
  
• Support Factory Acceptance Testing (FAT) and Site Acceptance Testing (SAT).
  
• Assist in commissioning and start-up of PLC-controlled equipment.
  
• Support equipment qualification activities (IQ/OQ) in coordination with QA and Validation teams.
  
• Prepare and maintain technical documentation including:
  
• Functional descriptions
  
• IO lists
  
• Control philosophy documents
  
• Assist in preparation of URS, FRS, and validation protocols.
  
• Ensure compliance with:
  
• GMP requirements
  
• 21 CFR Part 11 (where applicable)
  
• Data integrity guidelines
  
• Maintain audit-ready records for system changes and upgrades.
  
• Provide technical support for automation-related breakdowns.
  
• Diagnose and rectify PLC hardware and software issues.
  
• Perform preventive maintenance of automation systems.
  
• Support root cause analysis for automation-related deviations.
  
• Implement approved changes to PLC programs following change control procedures.
  
• Perform impact assessments for automation modifications.
  
• Update documentation following system updates or enhancements.
  
• Identify opportunities to improve system efficiency, reliability, and compliance.
  
• Support implementation of automation upgrades.
  
• Contribute to Industry 4.0 initiatives such as predictive maintenance and data analytics.
  
• Work closely with Production, QA, Maintenance, and Engineering teams.
  
• Provide technical guidance to operators and maintenance personnel.
  
• Coordinate with vendors during installation and troubleshooting activities.

• Core Competency:

-Strong problem-solving and analytical skills
-Understanding of regulatory compliance in pharma manufacturing
-Effective communication and teamwork
-Knowledge of industrial networking and control architectures
-Attention to detail and documentation accuracy