Plc Automation Engineer
Rax Tech · Chennai · onsite · Posted 64d ago
Undisclosed3–5 yrsfulltimeSourced from
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About this role
- Job Description : PLC Automation Engineer
Position
PLC Automation Engineer
Industry
Industrial Automation | OEM | Electrical Control Panel Manufacturing | System Integration
Experience
3-5 Years
Qualification
Bachelor's Degree in Electrical Engineering, Electronics & Instrumentation Engineering, Electronics & Communication Engineering, Mechatronics, Automation Engineering, or a related discipline.
Job Summary
We are seeking an experienced PLC & Automation Engineer to design, develop, commission, and maintain industrial automation systems. The candidate should possess strong expertise in PLC programming, HMI/SCADA development, Industrial Electrical Low Voltage (LV) Control Panels, VFD integration, industrial communication protocols, and electrical troubleshooting. The role includes domestic and international site visits, commissioning, installation, troubleshooting, and customer support, particularly across Gulf countries.
Key Responsibilities
PLC & Automation
* Develop PLC software for industrial automation and process control applications.
* Design and configure HMI and SCADA systems.
* Integrate PLCs with sensors, actuators, VFDs, servo drives, and industrial equipment.
* Perform PLC program modifications, testing, validation, and commissioning.
* Configure industrial communication networks including Modbus RTU/TCP, Ethernet/IP, Profinet, Profibus, CANopen, and OPC.
* Support Factory Acceptance Test (FAT) and Site Acceptance Test (SAT).
Electrical Control Panel Engineering
* Design and develop Low Voltage (LV) Control Panels, MCC Panels, PLC Panels, Automation Panels, and Junction Boxes.
* Prepare electrical schematics, single-line diagrams (SLD), wiring diagrams, cable schedules, and panel layouts using AutoCAD Electrical or EPLAN.
* Select electrical components including PLCs, HMIs, relays, MCCBs, MCBs, contactors, overload relays, SMPS, VFDs, soft starters, and instrumentation.
* Ensure panel wiring complies with IEC and customer standards.
* Supervise panel assembly, wiring, inspection, and testing.
Site Installation & Commissioning
* Perform installation, commissioning, startup, and troubleshooting at customer sites.
* Conduct loop checking, I/O testing, signal verification, and functional testing.
* Troubleshoot PLC programs, electrical systems, communication networks, and instrumentation.
* Coordinate with customers, consultants, contractors, and project teams during commissioning.
* Prepare commissioning reports and site documentation.
Project Execution
* Participate in project planning and execution.
* Coordinate with Mechanical, Electrical, Procurement, Production, and Quality departments.
* Support New Product Development (NPD) and customized automation solutions.
* Ensure projects are completed within schedule and budget.
Documentation
* Prepare PLC software documentation, electrical drawings, operating manuals, and commissioning reports.
* Maintain revision control for electrical drawings and software backups.
* Update project documentation after site modifications.
Customer Support
* Provide technical support remotely and onsite.
* Conduct operator training and maintenance training for customers.
* Support Annual Maintenance Contracts (AMC) and preventive maintenance activities.
Required Technical Skills
* PLC Programming (Siemens, Schneider Electric, Allen-Bradley, Mitsubishi, Delta, Omron)
* HMI Development (WinCC, FactoryTalk View, Schneider EcoStruxure, Weintek, Delta)
* SCADA Development
* Industrial Automation Systems
* Industrial Electrical Low Voltage Control Panels
* Motor Control Centres (MCC)
* Variable Frequency Drives (VFD)
* Servo Drives
* Soft Starters
* Industrial Sensors and Instrumentation
* Electrical Troubleshooting
* AutoCAD Electrical / EPLAN
* Industrial Communication Protocols:
* Modbus RTU/TCP
* Profinet
* Profibus
* Ethernet/IP
* CANopen
* OPC UA
* Electrical Testing Instruments
* FAT & SAT
* IEC Standards
* ISO 9001 Documentation
* Microsoft Office
Preferred Experience
* Experience in industrial automation projects within manufacturing plants, utilities, oil & gas, water treatment, or infrastructure sectors.
* Hands-on experience with PLC control panels, motor control systems, and industrial networking.
* Knowledge of power distribution, industrial safety, and electrical protection systems.
* Experience with OEM machine automation and custom-built control panels.
* Exposure to IIoT, remote monitoring, and Industry 4.0 solutions is an advantage.
Travel Requirements
* Willingness to travel extensively within India and internationally.
* Ready to undertake short-term and long-term assignments in Gulf countries (Saudi Arabia, UAE, Qatar, Oman, Kuwait, and Bahrain).
* Ability to perform site installation, commissioning, maintenance, troubleshooting, and customer training at project locations.
* Possession of a valid passport is preferred.
Key Performance Indicators (KPIs)
* Successful Project Commissioning
* On-Time Project Delivery
* First-Time Commissioning Success Rate
* Customer Satisfaction
* Site Issue Resolution Time
* System Reliability
* Software Quality
* Compliance with Project Specifications
* Documentation Accuracy
* Safety Compliance During Site Activities
Personal Attributes
* Strong analytical and troubleshooting skills.
* Excellent communication and customer interaction abilities.
* Ability to work independently at customer sites.
* Strong project coordination and problem-solving skills.
* Willingness to travel frequently and work in challenging industrial environments.
* Commitment to safety, quality, and continuous improvement.
Sourced from naukri
Skills
PLCVFDservo drivesHMISCADAISO DocumentationMCCIec StandardFat & Sat