Packaging Machine Operator

Role & responsibilities

Machine Operation

• Operate 10-track and 12-track multi-track packing machines for sachet packing.
• Set and adjust machine parameters such as sachet size, filling weight, sealing temperature, and speed.
• Ensure proper laminate loading, alignment, and tracking.
• Perform start-up, changeover, and shutdown activities as per SOP.

Production & Output Control

• Achieve target output with minimal downtime and wastage.
• Monitor machine performance and report abnormalities.
• Maintain hourly production, rejection, and downtime records.
• Support OEE improvement initiatives.

Quality Assurance

• Ensure proper weight accuracy and seal integrity.
• Carry out in-process quality checks as per SOP.
• Ensure batch coding, MRP, and manufacturing details are correct.
• Coordinate with Quality team during trials and audits.

Safety & GMP Compliance

• Follow all safety, EHS, GMP, and BBS guidelines.
• Ensure use of appropriate PPE.
• Maintain cleanliness and hygiene around the machine.
• Report unsafe acts, near misses, and hazards immediately.

Basic Maintenance & Troubleshooting

• Perform routine cleaning and inspection.
• Identify issues such as film tracking, sealing defects, and weight variation.
• Coordinate with maintenance team for breakdowns and PM activities.

Documentation & SAP Coordination

• Maintain machine logs and production records.
• Coordinate material issue and return transactions in SAP.
• Ensure correct RM and PM consumption as per plan.

Team Coordination

• Guide helpers and contract labours during packing operations.
• Support training of new operators.
• Coordinate with Production, Quality, Maintenance, and Stores teams.

Technical Skills Required

• Knowledge of multi-track VFFS packing machines
• Understanding of sealing, cutting, and filling systems
• Basic PLC panel operation
• Production and quality documentation knowledge

Behavioral Competencies

• Attention to detail
• Safety-conscious mindset
• Discipline and SOP adherence
• Good communication and teamwork
• Willingness to work in rotational shifts

Key Performance Indicators (KPIs)

• Production output achievement
• Machine utilization and downtime
• Rejection and wastage levels
• Safety and GMP compliance
• Accuracy of documentation

Qualifications & Experience

Education: ITI / Diploma / 10+2 (Technical preferred)

Experience: 25 years of hands-on experience in operating multi-track VFFS packing machines, preferably in food, seasoning, or FMCG industries.