Mechanical Maintenance - Level III
Cummins India Limited · Not specified · onsite · Posted 58d ago
Not disclosedFresherfulltimeSourced from
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About this role
Job Summary
The Mechanical Maintenance Technician is responsible for troubleshooting, assembling, installing, testing, maintaining, and optimizing manufacturing equipment, automated machinery, robotic systems, and mechanical assemblies to ensure maximum equipment availability, reliability, and operational efficiency. The role supports preventive, predictive, corrective, and breakdown maintenance activities while ensuring compliance with safety, quality, and environmental standards. The successful candidate will collaborate with cross-functional teams to improve equipment performance, reduce downtime, and drive continuous improvement initiatives across the manufacturing facility.
Key Responsibilities
Technical Skills
Organization Cummins Inc.
Role Category On-site with Flexibility
Job Type Shop
ReqID 2432948
Relocation Package Yes
100% On-Site No
The Mechanical Maintenance Technician is responsible for troubleshooting, assembling, installing, testing, maintaining, and optimizing manufacturing equipment, automated machinery, robotic systems, and mechanical assemblies to ensure maximum equipment availability, reliability, and operational efficiency. The role supports preventive, predictive, corrective, and breakdown maintenance activities while ensuring compliance with safety, quality, and environmental standards. The successful candidate will collaborate with cross-functional teams to improve equipment performance, reduce downtime, and drive continuous improvement initiatives across the manufacturing facility.
Key Responsibilities
- Perform installation, assembly, troubleshooting, repair, and maintenance of manufacturing equipment, automated machinery, robotic systems, cobots, and mechanical assemblies.
- Interpret mechanical drawings, pneumatic schematics, assembly layouts, machine documentation, and technical specifications to execute maintenance activities accurately.
- Carry out preventive, predictive, corrective, and breakdown maintenance to maximize equipment uptime and reliability.
- Diagnose and repair mechanical components including gearboxes, bearings, shafts, ball screws, linear motion systems, drive systems, and precision assemblies.
- Perform machine alignment, leveling, upgrades, retrofits, and modification activities to improve equipment performance.
- Install, troubleshoot, and optimize pneumatic systems including cylinders, valves, regulators, FRLs, sensors, tubing, and air preparation systems.
- Support installation, calibration, teaching, recovery, and basic programming of industrial robots and collaborative robots (Cobots), including End-of-Arm Tooling (EOAT).
- Conduct precision measurements including runout, flatness, parallelism, concentricity, alignment, repeatability studies, and machine accuracy verification using precision measuring instruments.
- Analyze measurement results and recommend corrective actions to improve machine capability and performance.
- Maintain detailed maintenance records, equipment history, inspection reports, and preventive maintenance documentation.
- Support downtime analysis, root cause investigations, failure analysis, and implementation of corrective and preventive actions.
- Coordinate maintenance schedules with production requirements to minimize operational disruptions.
- Participate in Total Productive Maintenance (TPM), Lean Manufacturing, 5S, Kaizen, and continuous improvement initiatives.
- Collaborate with manufacturing, quality, engineering, and maintenance teams to improve equipment reliability, productivity, and manufacturing efficiency.
- Maintain a clean, organized, and safe work environment while complying with Health, Safety, Environmental (HSE), and quality standards.
- Coach and provide technical guidance to less experienced technicians when required.
- High School Diploma, ITI, Diploma, or equivalent technical qualification in Mechanical Engineering, Maintenance Engineering, Industrial Engineering, or a related technical discipline.
- Additional technical certifications or apprenticeships in mechanical maintenance, industrial automation, robotics, or related fields are advantageous.
- This position may require licensing for compliance with export control or sanctions regulations.
Technical Skills
- Mechanical assembly, installation, and machine maintenance
- Preventive, predictive, corrective, and breakdown maintenance
- Machine alignment, leveling, and precision mechanical adjustments
- Pneumatic circuit interpretation, installation, and troubleshooting
- Industrial robots, Cobots, robot teaching, calibration, and EOAT integration
- Bearings, gearboxes, ball screws, linear motion systems, and drive mechanisms
- Precision measurement techniques including runout, flatness, parallelism, concentricity, and repeatability analysis
- Machine accuracy verification and geometric inspection
- GD&T fundamentals and engineering drawing interpretation
- Root Cause Analysis (RCA) and structured problem-solving methodologies
- Maintenance documentation and reporting
- Basic PLC knowledge (preferred)
- Proficiency in Microsoft Office applications
- Strong troubleshooting and analytical problem-solving skills
- Mechanical aptitude with attention to detail
- Effective communication and cross-functional collaboration
- Customer-focused mindset
- Decision-making and sound technical judgment
- Continuous improvement orientation
- Ability to manage multiple priorities in a fast-paced manufacturing environment
- Commitment to workplace safety and quality standards
- Adaptability and willingness to learn new technologies
- Ability to work independently as well as within cross-functional teams
- Significant relevant experience in mechanical maintenance within a manufacturing or industrial environment.
- Hands-on experience in:
- Machine assembly and installation
- Mechanical maintenance of industrial equipment
- Pneumatic systems
- Industrial automation
- Robotics and Cobots
- Precision measurement and machine validation
- Experience performing preventive, predictive, corrective, and breakdown maintenance activities.
- Exposure to Lean Manufacturing, TPM, 5S, and continuous improvement methodologies is preferred.
- Experience supporting manufacturing equipment reliability, machine uptime improvement, and maintenance planning is highly desirable.
Organization Cummins Inc.
Role Category On-site with Flexibility
Job Type Shop
ReqID 2432948
Relocation Package Yes
100% On-Site No
Sourced from foundit
Skills
Maintenance documentation and reportingBasic PLC knowledge preferredBearings gearboxes ball screws linear motion systems and drive mechanismsGD T fundamentals and engineering drawing interpretationIndustrial robots Cobots robot teaching calibration and EOAT integrationMachine accuracy verification and geometric inspectionMachine alignment leveling and precision mechanical adjustmentsMechanical assembly installation and machine maintenancePneumatic circuit interpretation installation and troubleshootingPrecision measurement techniques including runout flatness parallelism concentricity and repeatability analysisPreventive predictive corrective and breakdown maintenanceRoot Cause Analysis RCA and structured problem-solving methodologiesProficiency in Microsoft Office applications
About Cummins
Cummins India Limited
Industrial Machinery
3.1k+
employees
1919
107 years old
Pune, Maharashtra
India
₹7.7L PA avg
Avg at Cummins
About
Cummins Inc., a global power solutions leader, comprises five business segments – Components, Engine, Distribution, Power Systems and Accelera by Cummins – supported by our global manufacturing and extensive service and support network, skilled workforce and vast technological expertise.Cummins is committed to its Destination Zero strategy, which is grounded in the company’s commitment to sustainability and helping its customers successfully navigate the energy transition with its broad portfolio of products. The products range from advanced diesel, natural gas, electric and hybrid powertrains and powertrain-related components including filtration, aftertreatment, turbochargers, fuel systems, valvetrain technologies, controls systems, air handling systems, automated transmissions, axles, drivelines, brakes, suspension systems, electric power generation systems, batteries, electrified power systems, hydrogen production technologies and fuel cell products.Headquartered in Columbus, Indiana (U.S.), since its founding in 1919, Cummins employs approximately 75,500 people committed to powering a more prosperous world through three global corporate responsibility priorities critical to healthy communities: education, environment and equality of opportunity.Cummins serves its customers online, through a network of company-owned and independent distributor locations, and through thousands of dealer locations worldwide and earned about $735 million on sales of $34.1 billion in 2023.
Industries
Industrial MachineryAutomobileManufacturingPower
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