Mechanical Maintenance - Level III professional
Cummins India Limited · Satara · onsite · Posted 36d ago
Undisclosed5–7 yrsfulltimeSourced from
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About this role
Job Summary:
Troubleshoots, assembles, installs, tests and maintains mechanical systems using all necessary tools to keep equipment available and capable. Learns and understands the protocols of working safely with electricity and other energy sources with industrial equipment. May work independently and instruct or coach others. Key Responsibilities:
Health, Safety Environmental (HSE) Stop work and immediately report any major injury hazards. Report any work-related injury, illness, incident or hazard. Comply with HSE standards, policies, procedures and regulations. Use appropriate personal protective equipment. Promote interdependence by looking out for one another. Correct hazards within your control and capabilities. Recognize how your work may impact the environment and work to minimize the negative impact. Engage in HSE Training. Quality Applies high standards of workmanship and craftsmanship. Support equipment uptime and downtime failure analysis. Performs work in accordance with diagrams, sketches, operation manuals and specifications using various tools, measuring and testing instruments. Provide feedback into the Preventive Maintenance system. Follows all process documentation and quality procedures. Raises issues to minimize cost and quality exposures. Performs quality inspections. Delivery Fully proficient performing troubleshooting, mechanical repairs and maintenance of equipment . Instructs and coaches others and acts as an informal resource for team members with less experience. Perform and documents preventive, emergency, corrective and predictive maintenance activities. Maintains clean and orderly work area, including routine housekeeping and machine cleaning tasks. Performs other miscellaneous duties as required to meet production goals. Identify and reduce manufacturing constraints Schedule maintenance activities around production requirements Solve problems and improve processes Participate in continuous improvement activities Teamwork Communicates effectively with the assigned team and with all support teams. Completes training and personal development in line with business requirements. Participates actively with local Total Productive Maintenance (TPM) teams in ways to improve quality, safety, process, material flow, and employee development. Qualification:- Diploma in Mechanical Engineering
Experience required in years:- 5 to 7 Years
Hand on Experience required in:- Especially in Facility Utility equipments Maintenance including Compressors, Central coolant system, Domestic water system, PIV maintenance, HVAC Operation maintenance, Solar plant maintenance, Roof maintenance, Air dryer maintenance, DG Maintenance, Power house operation maintenance, ETP/STP maintenance, Pump Motor maintenance, HVLS fan maintenance, Fire Prevention Fire alarm system basic maintenance operation etc.
Key Job Responsibilities 1. Utility Equipment Maintenance
Competencies: Perform preventive, predictive, and breakdown maintenance of:
- Air Compressors (Screw/Reciprocating)
- Chillers and Cooling Towers
- HVAC Systems
- Industrial Pumps
- DM/RO Water Treatment Plants
- Fire Hydrant Sprinkler Systems
- ETP/STP Systems
- DG Sets (Mechanical Systems)
- Utility Piping Networks (Air, Water, Fuel, Gas)
- Vacuum Systems
- Hydraulic and Pneumatic Systems
- Execute PM schedules as per SAP/Maximo/CMMS.
- Conduct lubrication activities as per lubrication matrix.
- Carry out condition monitoring inspections.
- Inspect leakages, vibration, temperature, pressure, and abnormal noises.
- Maintain PM records and documentation.
- Attend utility breakdowns immediately.
- Identify root cause of failures.
- Restore equipment safely within target downtime.
- Implement corrective and preventive actions (CAPA).
- Support emergency maintenance activities.
- Pump overhauling and alignment.
- Mechanical seal replacement.
- Bearing replacement.
- Valve maintenance and servicing.
- Pipeline leakage rectification.
- Flange, gasket, and expansion joint replacement.
- Compressor servicing and overhaul.
- Air dryer maintenance.
- Filter replacement.
- Leak detection and reduction.
- Pressure regulation system maintenance.
- Building maintenance support.
- Roofing and gutter inspection.
- Door and shutter maintenance.
- Civil utility coordination.
- Utility infrastructure inspection.
- Participate in RCA (Root Cause Analysis).
- Perform Why-Why Analysis.
- Support TPM initiatives.
- Implement Kaizen projects.
- Improve MTBF and reduce MTTR.
- Follow LOTO procedures.
- Work Permit compliance.
- Hot Work Permit adherence.
- Confined Space entry compliance.
- Ensure PPE utilization.
- Participate in safety audits and risk assessments.
- Identify critical spare requirements.
- Monitor spare consumption.
- Raise spare requisitions.
- Support inventory optimization.
- Maintain maintenance history records.
- Prepare breakdown reports.
- Update CMMS / Maximo work orders.
- Record utility performance data.
- Support internal and external audits.
Bearing replacement
Pump alignment (Laser/Dial)
Mechanical seal replacement
Gearbox maintenance
Conveyor maintenance
Compressor maintenance
Hydraulic systems troubleshooting
Pneumatic systems troubleshooting
Pipe fitting and fabrication
Welding knowledge
Utility equipment overhauling
Utility System Knowledge Air Compressor Systems - Screw compressors
- Air dryers
- Air receivers
- FRL units
- Compressed air distribution systems
- RO Plant
- DM Plant
- Softener System
- Cooling Towers
- Chillers
- Fire hydrants
- Sprinkler systems
- Jockey pumps
- Diesel fire pumps
- AHU
- FCU
- Ventilation systems
- Exhaust systems
- Vibration monitoring basics
- Thermography awareness
- Ultrasonic leak detection
- Condition monitoring techniques
- Lubrication management
- LOTO
- PTW (Permit to Work)
- Hot work
- Working at Height
- Confined Space Safety
- Fire Safety Awareness
- Hazard Identification
- Chemical safety
- Pollution Prevention opportunities
- Risk Assessment
- Maximo
- MS Excel
- MS Word
- PowerPoint
- CMMS Systems
- Problem Solving
- Teamwork
- Ownership Accountability
- Communication Skills
- Emergency Response Capability
- Continuous Improvement Mindset
- Positive Safety Attitude
- Utility Equipment Uptime > 95%
- PM Compliance > 98%
- Zero Safety Violations
- Energy Saving Initiatives
- MTTR Reduction
- MTBF Improvement
- Breakdown Reduction
- Spare Inventory Optimization
Education:-
- Diploma in Mechanical Engineering (Preferred)
Certifications (Advantage)
- Hydraulic System Maintenance
- Compressor Maintenance
- TPM
- Root Cause Analysis
- Safety Certifications (LOTO/PTW)
Collaborates - Building partnerships and working collaboratively with others to meet shared objectives.
Communicates effectively - Developing and delivering multi-mode communications that convey a clear understanding of the unique needs of different audiences.
Customer focus - Building strong customer relationships and delivering customer-centric solutions.
Decision quality - Making good and timely decisions that keep the organization moving forward.
Drives results - Consistently achieving results, even under tough circumstances.
Manages complexity - Making sense of complex, high quantity, and sometimes contradictory information to effectively solve problems.
Nimble learning - Actively learning through experimentation when tackling new problems, using both successes and failures as learning fodder.
Health and Safety Fundamentals - Champions and models proactive health and safety behaviors by identifying, reporting and participating in actions to improve health and safety in order to build an interdependent culture and contribute to an injury-free workplace.
Controls Safety - Recognizes controls related hazards in a manufacturing environment (Electrical, Hydraulic, Pneumatic) to incorporate safe practices and procedures as part of the daily work plan to reduce injuries and create a safe machine environment.
Manufacturing Knowledge - Demonstrates the knowledge of manufacturing by correctly implementing changes in current processes, equipment, and applications to meet the functions needs and contribute towards continuous improvement.
Values differences - Recognizing the value that different perspectives and cultures bring to an organization.
Education, Licenses, Certifications:
High school diploma or certificate of completion of secondary education or equivalent experience to the extent such experience meets applicable regulations.
This position may require licensing for compliance with export controls or sanctions regulations.
Experience:
Requires significant relevant work experience or specialized skills obtained through education, training or on-the-job experience.
Disclaimer: This job posting has been aggregated from external source. Role details, content, and availability are subject to change. Applicants are advised to confirm the latest information directly on the company website before applying.
Sourced from naukri
Skills
SAPHydraulicsmechanicalTroubleshootingPumpsstpFire Alarm SystemFabricationHVACcompliance
About Cummins

Cummins India Limited
Industrial Machinery
3.1k+
employees
1919
107 years old
Pune, Maharashtra
India
₹7.7L PA avg
Avg at Cummins
About
Cummins Inc., a global power solutions leader, comprises five business segments – Components, Engine, Distribution, Power Systems and Accelera by Cummins – supported by our global manufacturing and extensive service and support network, skilled workforce and vast technological expertise.Cummins is committed to its Destination Zero strategy, which is grounded in the company’s commitment to sustainability and helping its customers successfully navigate the energy transition with its broad portfolio of products. The products range from advanced diesel, natural gas, electric and hybrid powertrains and powertrain-related components including filtration, aftertreatment, turbochargers, fuel systems, valvetrain technologies, controls systems, air handling systems, automated transmissions, axles, drivelines, brakes, suspension systems, electric power generation systems, batteries, electrified power systems, hydrogen production technologies and fuel cell products.Headquartered in Columbus, Indiana (U.S.), since its founding in 1919, Cummins employs approximately 75,500 people committed to powering a more prosperous world through three global corporate responsibility priorities critical to healthy communities: education, environment and equality of opportunity.Cummins serves its customers online, through a network of company-owned and independent distributor locations, and through thousands of dealer locations worldwide and earned about $735 million on sales of $34.1 billion in 2023.
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Industrial MachineryAutomobileManufacturingPower
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