Mechanical Design Engineer

Job Description Design Engineer (Battery Energy Storage Systems)

Position Name: Design Engineer

Department: BESS -Engineering

Location: Chakan, Pune

Company Profile- Tata Autocomp Systems Limited is a leading automotive component manufacturer and a pioneer in advanced energy solutions. We specialize in Battery Energy Storage Systems (BESS) and Battery Management Systems (BMS), delivering innovative, reliable, and sustainable technologies to support the global transition towards clean energy. With a strong engineering foundation and commitment to excellence, we empower industries and communities with cutting-edge energy storage solutions. Position Overview We are seeking a highly skilled Design Engineer to join our Battery Energy Storage Systems (BESS) division. The role involves designing, developing, and integrating mechanical systems for advanced energy storage solutions, ensuring compliance with industry standards and company guidelines.

Key Responsibilities -

• 3D CAD Modeling: Create detailed 3D CAD models and assemblies using SolidWorks (mandatory) and AutoCAD.

• Engineering Drawings: Prepare part, manufacturing, and assembly drawings compliant with ISO/ANSI and company standards.

• Electromechanical Integration: Import/export and validate electromechanical components within system models.

• Fabrication Drawings: Develop fabrication-ready drawings adhering to internal design guidelines.

• Bill of Materials: Generate and manage detailed BOMs.

• Concept Development: Support concept development with strong analytical and problem-solving skills.

• DFMEA/FMEA Practices: Apply DFMEA/FMEA methodologies to enhance design robustness.

• Material Selection: Ensure proper material selection based on IS metal grades and performance needs.

• Sheet Metal Design: Design with understanding of sheet metal fabrication methods, coating, and surface finish.

• Container Integration: Integrate mechanical systems into standard shipping containers, considering structural constraints.

• Designs and develops,validate and supports the release of new products, systems of BESS • Uses CAD & CAE tools to develop and analyze the designs, create detailed engineering drawings and models.

• Developes risk assesmen with DFMEA, FMEA documentation and provide improvement recommendations during design engineering reviews.

• Work closely with cross functional teams like production, sourcing, manufacturing engineering , quality for smooth project execution. 5. Understanding of DFA,DFM principles considering series production.

• CAD Modeling (SolidWorks), 3D Harness Design, and Simulation • Battery Pack Architecture Design

• Thermal Management of Battery Systems

• BOM Management & Engineering Change Control Education & Qualifications

• B.E. in Mechanical Engineering