Manufacturing Engineer - IST Support (Sheet Metal Fabrication)

What You ll Be Doing

• Package review - Study the package provided by Sales to determine scope of work, manufacturing feasibility Lead time details
• Should be able to define best suited manufacturing process, machine selection, process time estimation
• Should be able to generate Should cost using inhouse calculators Fictivs software recommendations
• Manufacturing Partners quote scrutiny. To check whether the provided quote is correct in terms of optimized raw material, machining secondary processes costs
• Should be able to negotiate with Manufacturing partners on quotes provided and get the best costs out to ensure a win win situation
• Should be able to understand secondary process eg Anodising, Zinc plating, Chemical conversion coatings with respect to their type, class, service class, methods etc
• Preparing RFQ package to Manufacturing Partners referring to capability capacity plans
• Calculator Generations - Use own machining expertise understanding of process cost drivers to develop cost calculators
• DFx Feedback - Should be able to study the 3D Model, 2D prints to determine the manufacturability of the part highlight key points that involve a design change recommendation
• Automation Feedback - Provide feedback to Quoting SOftware team to improve accuracy of automated quoting of our manufacturing services
• Packaging costs - Should be able to develop packaging concept provide the same to Logistics team for generating Shipping costs
• Follow up with Sales for Quoted RFQs feedback on weekly basis also provide feedback to Manufacturing partners about quoted RFQs status
• Work with CFT in evaluating value deals for project management validation, project de risking, quality documentation
• Should be able to handle Assembly product structure
• Help clear technical queries during MP Quotin
• Maintaining reports for Opportunities quoted won/lost, conversion ratio et
• Participate in Manufacturing Partners QBR with CFT to address cost issues, conversion ratios etc

Desired Traits

• 6-8 years of relevant work experience
• Proficient in GD T
• CNC Press brake machines : Amada, Trumph, Hindustan Hydraulics similar ones. Bend profile review to determine feasibility. Machine setup trials, bend allowance, K factor, bend radius to material thickness relation
• CNC Laser cutting machines : Amada, Trumph, HSG. Oxygen Nitrogen assisted cutting. Sheet nesting layout. Should costing
• CNC Turret punch press machines : Finn power, Yawei, Trumph, Amada. Sheet nesting layout
• CNC Plasma waterjet cutting machines : machine specifications
• Raw material knowledge : Chemical mechanical properties : 3xx series, 4xx series stainless steel, 6xxx series, 7xxx series, 5xxx series aluminum alloys, ETP Copper, carbon steel grades, alloy steel grades, material spring back
• Raw material knowledge : basic sizes available in markets for sheets coils, thickness data
• Press tool forming - blanking, piercing, parting, trimming, shaving process tools
• Classification of press as per source of power, numbers of slides, type of frame construction, type of drive
• Welding processes : TIG, MIG, MAG, SMAW, GTAW, Laser welding
• Welding standards codes related to AWS, DIN, ISO, ASME
• Distortion in welding : effect remedies
• Welding filler wires : types classifications
• Basic knowledge related to Non destructive testing
• Secondary process : painting process, paint_primer, thinner preparation , mixing ratios, should costing for painting
• Secondary process : Powder coating process, glass transition temperature, should costing for powder coating, types of powders, 7 tank process
• Secondary process : Galvanised Iron coating process
• Measurement of film thickness for both powder coating painting process.
• Basic knowledge about painting powder coating defects identifications remedy
• basic knowledge about deburring
• Inspection instruments methods to help improve DFM feedback
• PPAP documentation
• ISO 9001 : 2015 Documentation
• AS9100D documentation
• Proficient written oral communication skills
• Excel Google sheet expertise
• Production costing background
• Packaging estimation : concept to development