Manager/Sr. Manager - Production (Liquid Oral)
Quality HR Services · Ahmedabad · onsite · Posted 28d ago
Undisclosed8–12 yrsfulltimeSourced from
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About this role
Job Summary
Position: Manager/Sr. Manager - Production (Liquid Oral)
Location: Ahmedabad
Experience: 8 - 12 Years
Industries: Pharma
Responsibilities - Oral Liquid Manufacturing
- Plan and execute manufacturing of syrups, suspensions, solutions, emulsions and other oral liquid formulations.
- Ensure manufacturing activities are carried out as per approved BMR/BPR, SOPs and validated processes.
- Monitor dispensing, charging, mixing, homogenization, heating/cooling, filtration and bulk transfer operations.
- Ensure proper control of critical process parameters such as mixing time, temperature, pH, viscosity, specific gravity and bulk yield, as applicable.
- Ensure appropriate hold-time controls for bulk products and intermediates.
- Review manufacturing process deviations, process failures and yield variations and initiate CAPA where required.
- Ensure line clearance, equipment status and area readiness before starting each batch.
- Coordinate with QA, QC, Engineering, Warehouse and Planning for smooth batch execution.
- Filling Operations
- Manage liquid filling operations for bottles/containers using automatic/semi- automatic filling machines.
- Ensure correct filling volume, filling accuracy, container/closure compatibility and machine performance.
- Monitor filling line parameters and minimize rejection, leakage, spillage and product loss.
- Ensure proper cleaning, changeover and line clearance of filling equipment.
- Ensure filling equipment qualification, preventive maintenance and calibration requirements are followed.
- Investigate filling-related defects and implement corrective/preventive actions.
- Packing Operations
- Manage primary and secondary packing operations including bottle washing, filling, capping, induction sealing, labelling, cartoning and shipper packing, as applicable.
- Ensure correct packing material, artwork, batch details, coding and reconciliation.
- Ensure proper line clearance and prevention of mix-ups and cross- contamination.
- Monitor packing line efficiency, productivity and rejection.
- Ensure reconciliation of printed and packaging materials.
- Coordinate with QA for online checks and final packing clearance.
- Production Planning Productivity
- Prepare daily/weekly/monthly production plans in coordination with PPC.
- Ensure achievement of production targets within planned timelines.
- Optimize manpower, machine utilization, batch cycle time and material consumption.
- Monitor OEE, yield, downtime, rejection and line efficiency.
- Identify bottlenecks and implement productivity improvement initiatives.
- Control manufacturing losses and improve overall cost effectiveness.
- GMP Regulatory Compliance:
- Ensure strict compliance with cGMP, GDP, data integrity and applicable regulatory requirements.
- Maintain complete and accurate batch manufacturing and packing documentation.
- Ensure adherence to SOPs, BMR/BPR, change controls, deviations, CAPA and investigation requirements.
- Support internal, customer and regulatory inspections/audits.
- Ensure proper implementation of qualification, validation and cleaning- validation requirements.
- Maintain high standards of housekeeping, personnel hygiene and safety.
- People Management:
- Lead and develop Production Officers, Executives, Supervisors and operators.
- Plan manpower deployment across manufacturing, filling and packing activities.
- Conduct training on GMP, SOPs, safety, equipment operation and process requirements.
- Identify training needs and improve technical competency of the team.
- Promote a culture of quality, discipline, ownership and continuous improvement.
- Cross-Functional Coordination:
- Coordinate with QA/QC for sampling, release, deviations and investigations.
- Coordinate with Engineering for equipment breakdowns, preventive maintenance and utilities.
- Coordinate with Warehouse for timely availability of raw materials and packing materials.
- Coordinate with PPC for production planning and dispatch requirements.
- Coordinate with Validation/Projects for new equipment, process validation and technology transfer activities.
- Strong supervision manpower management
- Good understanding of mixing, heating, filtration transfer operations
- Knowledge of hold time, yield control stability impact
- Good coordination with QA, QC, Engineering and Warehouse
Required Qualification: B.Pharm/M.Pharm/B.Sc/M.Sc - Chemistry
Key Skills - Oral Liquid
Sourced from naukri
Skills
bprCGMPauditsChemistryCAPABatch ManufacturingEquipment QualificationDispensingline clearanceManufacturing ProcessContainerdeploymentEquipment OperationCappingManufacturingmaintenancecomplianceHousekeepingdispatch
About Quality HR Services
Quality HR Services
Recruitment
30
employees
2017
9 years old
Vapi, Gujarat
India
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