Manager - Production ( Moulding)
Quality HR Services · Vapi · onsite · Posted 28d ago
Undisclosed10–15 yrsfulltimeSourced from
About a minute. You'll make an account on the way through.
About this role
Position: Manager - Production (Moulding)
Location: Vapi
Experience: 10 - 15 Years
Industries: Automobile
Responsibilities - Production Planning Execution - Execute daily, shift-wise, and monthly production plans as per PPC schedule.
- Ensure optimum utilization of injection moulding machines, moulds, materials, and manpower.
- Monitor and achieve production output, cycle time, efficiency, and OEE.
- Minimize machine downtime, mould breakdowns, and production losses.
- Process Control Quality Assurance - Ensure adherence to approved process parameters, setup sheets, Control Plans, and Work Instructions.
- Ensure process stability through SPC, parameter monitoring, and capability studies (Cp/Cpk).
- Control and reduce rejection, rework, and scrap.
- Ensure first-off inspection approval and controlled changeovers.
- IATF 16949 Compliance Audit Awareness - Ensure compliance with IATF 16949 requirements and customer-specific requirements (CSR).
- Implement process approach and risk-based thinking in moulding operations.
- Ensure risks identified in PFMEA are effectively controlled at shopfloor.
- Ensure change management (ECN / PCN) is followed for mould, material, process, or parameter changes.
- Support internal, customer, and certification audits and ensure timely closure of audit findings.
- Mould Machine Management - Coordinate with Tool Room for mould PM, breakdowns, and life monitoring.
- Ensure proper mould handling, storage, identification, and traceability.
- Coordinate with Maintenance for injection machines, robots, dryers, chillers, and auxiliaries.
- Support new mould trials, validation, and SOP stabilization.
- Material Process Control - Ensure correct raw material usage, drying parameters, batch traceability, and FIFO.
- Control material changeover, purging, and contamination risks.
- Monitor and optimize material consumption and wastage.
- Manpower Management Training - Plan and deploy shift-wise manpower effectively.
- Ensure operators are trained, competent, and aware of quality safety requirements.
- Maintain skill matrix, training records, and competency evaluation.
- Promote discipline, ownership, and team engagement.
- Safety, 5S EHS Compliance - Ensure strict adherence to machine safety, interlocks, PPE usage, and safe working practices.
- Implement and sustain 5S and visual management in moulding shop.
- Ensure compliance with EHS and statutory norms.
- Continuous Improvement Cost Reduction - Drive cycle time reduction, scrap reduction, and productivity improvement initiatives.
- Implement Poka-Yoke, Kaizen, and Lean manufacturing practices.
- Support VA/VE and cost reduction programs.
- Cross-Functional Coordination - Coordinate with Quality, NPD, Tool Room, Maintenance, PPC, and Logistics for smooth operations.
- Support PPAP, customer trials, and new product launches.
- Ensure effective handover from NPD to mass production.
- IATF 16949 APQP awareness
- Plastic Injection Moulding process expertise
- Process optimization problem solving (8D, RCA)
- Mould machine troubleshooting
- Leadership shopfloor management
- Data-driven decision making
- Experience with OEM / Tier-1 automotive
Diploma / BE/B.Tech - Mechanical
Key Skills - Manager
- Production ( Moulding)
Sourced from naukri
Skills
Lean ManufacturingIatfInjection MouldingKaizenAutomotiveaudits5S8DehsChange ManagementEhs ComplianceChillersCost ReductionCPKCSRLogisticsIATF 16949Machine troubleshootingAutomobilemaintenancecompliancefifo
About Quality HR Services
Quality HR Services
Recruitment
30
employees
2017
9 years old
Vapi, Gujarat
India
₹3.1L PA avg
Avg at Quality HR Services
About
Quality HR Services
Industries
Recruitment
Employee ratings
10 reviews
4.9/ 5
Culture
4.7
Career growth
4.6
Work-life
4.8
Employees rate it well for
Company Culture49Overall Company49
Find them on