Maintenance Incharge

Role & responsibilities

Accountability & Responsibilities

1. Maintain machine downtime at:

• Zero for TPM-designated machines.
• Within agreed standards/norms for all other machines.

2. Plan, procure, and maintain machine spare parts while optimizing and reducing spare inventory levels.

3. Ensure equipment safety and statutory compliance related to:

• Pressure Vessels
• Lifting Tackles
• Ammonia Handling and Usage
• Electrical Safety

4. Implement and sustain Total Productive Maintenance (TPM) in the assigned area.

5. Plan and execute machine reconditioning activities.

6. Ensure timely commissioning of new machines and equipment.

7. Provide and maintain uninterrupted utility services such as:

• Electricity
• Water
• Compressed Air across all departments.

8. Initiate and implement Continuous Improvement (CI) activities in the Preventive Maintenance (PM) area.

9. Identify training needs and provide appropriate training to subordinates.

10. Prepare the annual maintenance budget and exercise effective cost control.

11. Ensure compliance with applicable Quality Management Systems (QMS).

Authority

1. Authorize procurement of machine spare parts and maintain optimum inventory levels.

2. Decide on maintenance methods, techniques, and practices to be adopted.

Preferred candidate profile

Professional Competencies (Essential)

1. Maintenance and repair of all types of machine tools.

2. Working knowledge of:

• Electrical Systems
• Mechanical Systems
• Pneumatic Systems
• Hydraulic Systems

3. Basic knowledge of machining and manufacturing processes.

4. Spare parts planning and inventory management.

5. Knowledge of Total Productive Maintenance (TPM).

6. Knowledge and skills in calibration practices.

7. Knowledge of IATF standards and internal auditing requirements.

8. Knowledge of fire safety systems, fire extinguishers, and statutory/regulatory compliance requirements.

Desirable Competencies

• Problem-solving skills using:
• Statistical Quality Control (SQC)
• Seven Quality Control (7 QC) Tools
• Other structured problem-solving methodologies

Soft Skills

• Leadership
• Effective Communication
• Perseverance
• Organizing and Planning Skills
• Team Management
• Qualifications & Experience

Diploma

• DMTMR / Diploma in Mechanical Engineering (DME) / Diploma in Electrical Engineering (DEE) or equivalent qualification.
• Minimum 10 years of relevant maintenance experience.

Engineering Degree

• B.E./B.Tech in Mechanical Engineering or Electrical Engineering.
• Minimum 8 years of relevant maintenance experience.