Maintenance Executive

• Equipment & Systems Management:
• Install, maintain, and troubleshoot electrical systems for:
• Debeader (motorized steel bead removal)
• Double Shaft Shredder (high-power motors and control panels)
• Rasper , Granulator , and Grinding Mill (motor drives, automation systems)
• Monitor and calibrate electrical instruments and controls.
• Support installation and commissioning of new equipment.
• Automation & Control Systems:
• Configure, program, and troubleshoot PLCs, HMIs, and VFDs.
• Maintain SCADA systems and data acquisition interfaces for plant monitoring.
• Optimize electrical and control systems for performance and safety.
• Preventive Maintenance & Troubleshooting:
• Conduct routine inspections of electrical panels, motors, and control circuits.
• Develop and implement preventive and predictive maintenance plans.
• Respond to equipment breakdowns and ensure rapid restoration of service.
• Electrical Safety & Compliance:
• Ensure compliance with national electrical codes, safety standards, and internal policies.
• Perform risk assessments and electrical safety audits.
• Supervise electrical isolation and lockout/tagout (LOTO) procedures during maintenance.
• Documentation & Reporting:
• Maintain accurate records of wiring diagrams, electrical schematics, and maintenance logs.
• Generate reports on energy usage, equipment performance, and downtime analysis.
• Participate in root cause analysis of electrical failures.
• Team Collaboration:
• Coordinate with mechanical, production, and maintenance teams to ensure seamless operations.
• Provide training and technical support to technicians and operators on electrical systems.
• Installation Phase:
• Interpret and review electrical drawings, single-line diagrams (SLD), layouts, cable schedules, and technical specifications.
• Supervise installation of electrical equipment including transformers, switchgear, motors, MCCs, control panels, cable trays, and earthing systems.
• Ensure installation activities are performed as per approved drawings and project specifications.
• Coordinate with mechanical, instrumentation, and civil teams to resolve interface issues.
• Perform inspections, cable meggering, loop checks, and termination verification.
• Maintain daily work progress reports and installation checklists.
• Commissioning Phase:
• Develop commissioning plans, procedures, and checklists for electrical systems.
• Conduct pre-commissioning checks: continuity, insulation resistance, torque settings, CT/VT polarity, and functional testing.
• Coordinate energization of switchboards, transformers, and panels with safety protocols in place.
• Perform system start-up, load trials, and troubleshoot electrical issues during commissioning.
• Work with automation/instrumentation teams for power and control integration.
• Ensure all systems meet performance specifications and safety regulations before handover.

• Proficient with PLCs (e.g., Siemens, Allen-Bradley), HMIs , and VFDs .
• Understanding of three-phase systems , motor protection , load calculations , and power distribution .
• Familiar with electrical design software (e.g., AutoCAD Electrical, EPLAN).
• Strong knowledge of industrial safety regulations (NFPA 70E, OSHA, IEC standards, etc.).

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