Maintenance Executive

Job Title

Mechanical Maintenance Executive

Department

Maintenance

Reporting To

Plant Maintenance Head

Job Location

Vallam, Tamil Nadu

Job Purpose

To ensure efficient, safe, and uninterrupted operation of HPDC machines and related auxiliary equipment by performing preventive, breakdown, and corrective mechanical maintenance, thereby supporting production targets, quality standards, and safety requirements.

Key Responsibilities

1. HPDC Machine Maintenance

• Perform preventive, predictive, and breakdown maintenance of HPDC machines
• Maintain and repair clamping units, injection systems, hydraulic systems, toggles, tie bars, plungers, shot sleeves, ejector systems, and die handling equipment.
• Monitor machine performance and take corrective actions to minimize downtime.

2. Breakdown Management

• Attend machine breakdowns promptly and perform root cause analysis (RCA).
• Implement permanent corrective actions to avoid recurrence of failures.
• Maintain breakdown history and corrective action records.

3. Preventive & Predictive Maintenance

• Execute PM schedules as per SOP and manufacturer recommendations.
• Conduct condition monitoring for wear, vibration, leakage, and abnormal noise.
• Suggest improvement actions and reliability enhancements.

4. Safety, Quality & Compliance

• Follow plant safety standards, LOTO procedures, and safe work practices.
• Ensure compliance with ISO / IATF / TPM / TPM Pillar activities (as applicable).
• Maintain housekeeping and 5S in maintenance areas.

5. Documentation & Reporting

• Maintain maintenance logs, checklists, spares consumption records, and downtime reports.
• Assist in spare parts planning, inventory control, and vendor coordination.

Educational Qualification

• Diploma / BE / BTech in Mechanical Engineering (or equivalent)

Experience

• 6-10 years of relevant experience in HPDC maintenance within automotive or aluminum die casting industries
  (Experience may vary based on role level)

Required Skills & Competencies

Technical Skills

• Strong knowledge of HPDC machines
• Understanding of mechanical assemblies, bearings, seals, pumps, valves
• Basic knowledge of pneumatics and industrial safety
• Ability to read mechanical drawings and manuals

Behavioral Skills

• Problem-solving and analytical thinking
• Quick response during breakdowns
• Teamwork and coordination with production
• Willingness to work in shifts

Key Performance Indicators (KPIs)

• Machine uptime and availability
• Breakdown frequency and MTTR
• Preventive maintenance compliance
• Spare cost control
• Safety & audit compliance

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