Maintenance Executive and senior executive

Job Description -Executive (Fabrication / Powder Coating / Assembly Maintenance)
Position Details
Designation: Maintenance Executive
Department: Maintenance
Location: Jalgaon/ Nashik

Experience: 1-2 = 2.5-4LPA

5-8 = 3-5LPA

3-5 = 3-6LPA
Job Purpose
To ensure maximum availability and reliability of Fabrication, Powder Coating, and Assembly shop equipment through preventive, predictive, and breakdown maintenance activities, minimizing downtime and improving overall plant productivity.

Key Responsibilities
Maintenance Operations

• Carry out preventive, predictive, and breakdown maintenance of machines and equipment.
• Ensure minimum downtime and quick restoration of equipment during breakdowns.
• Monitor machine health and maintain maintenance records.
• Coordinate with production teams to plan maintenance activities without affecting production schedules.

Fabrication Shop Maintenance

• Maintain Press Machines, Power Presses, Shearing Machines, CNC Turret Punch, Laser Cutting Machines, Bending Machines, Welding Machines, Spot Welding Machines, and Air Compressors.
• Troubleshoot mechanical, electrical, pneumatic, and hydraulic issues.

Powder Coating Plant Maintenance

• Maintain Powder Coating Booths, Reciprocators, Cyclones, Ovens, Conveyors, Pretreatment Systems, Compressors, and Material Handling Equipment.
• Ensure proper functioning of burners, temperature controllers, sensors, and electrical panels.

Assembly Line Maintenance

• Maintain assembly fixtures, conveyors, pneumatic tools, testing equipment, and utility systems.
• Support improvements in assembly line efficiency and uptime.

Utility Management

• Monitor and maintain DG Sets, Air Compressors, Electrical Panels, Transformers, and Plant Utilities.
• Ensure uninterrupted utility support for manufacturing operations.

Continuous Improvement

• Analyze recurring breakdowns and implement corrective actions.
• Support TPM, Kaizen, and reliability improvement initiatives.
• Work on reducing maintenance costs and improving equipment performance.

Documentation & Compliance

• Maintain maintenance schedules, machine history cards, and breakdown records.
• Ensure spare parts inventory control and critical spares availability.
• Support ISO, Safety, and TPM audits.

Safety & 5S

• Ensure safe maintenance practices and compliance with EHS requirements.
• Maintain 5S standards in maintenance and production areas.
• Ensure proper lockout-tagout (LOTO) procedures during maintenance activities.

Qualification

• Diploma / B.E. in Mechanical, Electrical, Mechatronics, or Industrial Engineering.

Experience

• 3-6 years / 5-8 years of experience in maintenance of Fabrication, Powder Coating, Assembly, or Engineering Manufacturing Plants.

Required Skills

• Mechanical & Electrical Maintenance
• Pneumatic & Hydraulic Systems
• Breakdown Analysis & Troubleshooting
• Preventive & Predictive Maintenance
• Utility Equipment Maintenance
• TPM, Kaizen & 5S
• SAP/ERP Maintenance Records
• Root Cause Analysis (RCA)

Key Performance Indicators (KPIs)

• Machine Availability (%)
• Breakdown Hours Reduction
• Preventive Maintenance Compliance (%)
• Mean Time to Repair (MTTR)
• Mean Time Between Failures (MTBF)
• OEE Improvement
• Maintenance Cost Control
• Utility Uptime (%)
• Spare Parts Availability
• Safety & 5S Compliance

Preferred Experience

• Experience in Sheet Metal Fabrication, Powder Coating Plants, Electrical Product Manufacturing, Distribution Board Manufacturing, or Engineering Industries.
• Knowledge of CNC, Laser Cutting, Turret Punch, Press Shop, Powder Coating Systems, Conveyors, and Assembly Equipment Maintenance.