Lead Project SAP

Key Result Areas/Accountabilities

Supporting Actions

1. Process & Plant Design Finalization

• Collaborate with licensors to finalize PFDs, P&IDs, HAZOP, SIL studies.
• Validate equipment sizing, metallurgy selection- Freeze process guarantees and design basis

1. Equipment Procurement & FAT

• Review and approve technical specifications of critical and non-critical equipment.
• Participate in vendor evaluation, FAT, and QA/QC checks- Track and expedite manufacturing timelines

1. Mechanical, Civil & E&I Supervision

• Monitor erection of converter, drying/absorption towers, blowers, interconnecting ducts- Supervise acid-proof lining and anchoring.
• Coordinate electrical and instrumentation works (interlocks, DCS)

1. Safety & Environmental Compliance

• Implement safety protocols for SO handling and acid leaks- Coordinate with HSE team for risk assessments, interlocks, and emergency preparedness.
• Ensure environmental controls (mist eliminators, scrubbers) are functional

1. Commissioning & Stabilization

• Plan and supervise dry and wet commissioning activities.
• Execute trials of acid circulation, converter firing, and tail gas treatment.
• Monitor SO emissions and adjust operating parameters.

1. Heat Recovery System Integration

• Coordinate with utility and WHRB teams to align acid plant's steam and water systems.
• Ensure proper functioning of economizers, coolers, and condensers.
• Validate steam export capabilities.

1. Team Training & SOP Documentation

• Create and review SOPs for each unit operation (converter, towers, circulation pumps, acid storage).
• Conduct classroom and field training for engineers and operators.
• Facilitate simulator-based training, if applicable

1. Budget & Schedule Adherence

• Track actual costs vs. budget in coordination with finance- Escalate delays or deviations proactively.
• Push vendors and contractors for timely delivery and progress

1. Handover & Documentation Closure

• Ensure closure of all punch points- Collate QA/QC, test reports, commissioning logs, equipment manuals, SOPs.
• Coordinate with O&M for handover readiness and sign-off