Lead - Production, Shirwal, ACG Capsules

Position Title: Production Shift In-charge, Capsules

Organization Context

Position Title

Production Shift In-charge, Capsules 

Grade

Employee Name:

M09

Department

Production

Location:

Shirwal

Reports To

Section Head 

Reported By

Shift Operators 

ACG is the world's only integrated pharma manufacturing solutions company. We are headquartered in Mumbai, India. ACG has a presence in over 100 countries with its products and services that strive to provide world-class technology across multiple domains. We offer a complete range of solutions beginning with empty capsules; granulation and tablet coating; capsule filling; tabletting; packaging films; blister packing and carton packing to the end-of-line solutions and track and trace systems.

We have an opportunity in ACG Capsules / ACG Engineering / ACG Pharma Packaging / ACG Inspection.

• Job Objective

• Planning, scheduling, coordinating and staffing of shift activities to meet the production targets and achieve the desired quality.  
• Shift In charge in particular will be responsible for managing all the above shift activities for the entire Hall/all machines. 
• Primary responsibilities
  
  

Strategic and planning

Functional

Core

• Monitoring and verifying all shift activities (Machine checking, IPQC (Dimensional and Attribute), FT change, DB change, Greaser Change, Colour change, daily machine performance report, process parameters, ) 
• Implement Quality corrections (Dimension correction, moisture correction, process parameters) to minimize defects & achieve the target DAFOE 
• Ensures that all process parameters are in place for Colour Change (Checking of viscosity, temp, diplength, dipbath centrality and parallelity, Gelatin level) 
• Checks and Ensures that the Viscosity norms are maintained whenever there is variation in weight & viscosity. 
• SCADA monitoring for process parameters and take corrective actions in cases of deviation 
• Daily shift Report generation and communication for shift performance (productivity etc.)to support HOD/Incharge for decision making. 
• 100% SAP entries of Dips and Downtime for that shift 
• First Off in color change, right format filling, update color change board with special instructions and verify line clearance by call out method as per SOP to ensure FTR 
• Co- Ordination with CFT in case of colour change, machine trippings, break down, Machine downtime due to process parameters, cGMP and regulatory aspects 
• Control excess and short production in order to control inventory & improve DAFOE/OTDIF. Calculate and communicate the left over dip quantity of running batch to Gel room chemist for their planning. 
• Ensure all the necessary Material for the shift is available 
• Communication of quality status to entire team to maintain consistent quality 
• Execute uncut camera/laser sensor teaching during colour change 
• Shift handover and takeover 
• Facing Observation audits in shifts 
• Conduct daily shift opening meeting with team for shift planning 
• Review of Shift documents 
• Plan and give training to the Operators on GDP 
• Ensure Associates are attending trained on GMP & DI Policy. 
• Ensure adherence to safety guidelines/ Environment Management System - ISO14001-2015 / Occupational Health and Safety - ISO45001-2018, c-GMP, regulatory & statutory compliances, TPM and other applicable norms. 
  
  

Internal process

• Preparation of various reports. 
• Monitor and review Multiskilling initiatives in order support Departmental goals. 
  
  

People development

• Ensure proper manning and shift handling, shift activities. 
• Effective training to the operators with evaluation for compliance. 
• Effective manning to utilization of available sources.
  
  

Any other additional responsibility could be assigned to the role holder from time to time as a standalone project or regular work. The same would be suitably represented in the Primary responsibilities and agreed between the incumbent, reporting officer and HR.

• Key Result Areas

• AFOE 
• OTDIF 
• Key Interfaces
  
  

Internal Interfaces

External Interfaces

• Gelation 
• Engineering 
• PFD 
• Vendors 
• Customers 
• ACG Persona
  
  

Leadership Competency – L Compass 

Technical Competency – T Compass 

Persona

Level

Competency

Level

Builder 

1

Sound Mechanical Knowledge 

3

Partner 

1

Machine Maintenance 

3

Entrepreneur 

1

Troubleshooting 

3

Integrator 

1

Communication Skills 

3

• Educational and Experience Requirements
  
  

Minimum Requirement

Desired

Level of Education

• Diploma or Degree in Mech Engg 
• BE/ B.Tech Mechanical / Printing 
  
  

Experience

• 0-1 Years
• 2 Years