Lead - Engineering, Dahanu, ACG Capsules

1. Job Objective

• Lead maintenance of HCM, utility equipment, mucilage preparation equipment to deliver desired efficiency and up-time
• Implement cost control initiatives to achieve R&M budget
• Ensure compliance to statutory and regulatory obligations

1. Primary responsibilities

Strategic

• Prepare annual budget for maintenance and resources

Functional

Core

• Conduct preventive maintenance of equipment and machineries wrt utilities, HCM, mucilage preparation area
• Monitoring process parameters and carry out corrective actions for utilities and HCMs on regular basis
• Conduct root cause analysis for repeated failure and implement CAPA
• Ensure availability of critical spares in ready to use condition to maintain plant up-time
• Adhere to safety guidelines at all times
• Carry out corrective actions to reduce the capsule defects in coordination with Production
• Conduct condition-based maintenance along with the mechanical and electrical works
• Analyze data from available log books/SCADA/IIOT systems and accordingly prioritize line of actions for mitigation
• Maintain documentation related to maintenance and machine history cards
• Compliance to regulatory and statutory norms
• Develop alternate vendor & conduct risk assessments in order to mitigate risk and adhere to compliance
• Ensure machine health for continuous operations of all HCMs
• Ensure adherence to c-GMP, regulatory & statutory compliances, TPM and other applicable norms

• Plan, execute and ensure adherence to project tracker/planner for various improvement projects as per budget and schedule
• Coordinate with external & internal SMEs or consultants for designing systems, wherever required
• Support other user functions in execution of their departmental projects
• Ensure execution of size change/ pin bar change activities within the specified time frame to meet the manufacturing requirements
• Plan and execute innovative projects in various fields based on advanced technologies for synchronization of process/utility by automation, productivity increase and energy conservation
• Assist QA in carrying out validation (DQ, IQ, OQ, PQ) of all engineering equipment and process

3. Energy Conservation

• Ensure implementation of various energy saving projects to achieve budgeted ECR
• Monitor, plan and execute energy cost reduction activities to achieve budgeted energy cost

4. Cost optimization

• Ensure cost optimization in improvement projects with vendor development
• Ensure reduction in R&M cost

Internal Process

• Prepare PM compliance report on monthly basis to HOD
• Prepare, review and submit downtime analysis report on regular basis to HOD

People Development

• Develop associates on multi skilling
• Provide on job and classroom training to associates

1. Key Result Areas

• Reduction in Downtime
• ECR Reduction
• Achieve budgeted R&M cost
• Implementation of RCA, PM & CAPA
• Compliance to statutory & regulatory norms
• Successful implementation of improvement projects

1. Key Interfaces

Internal Interfaces

External Interfaces

• Lead engineering online
• Lead engineering Maintenance
• HOD Engineering

• Customers
• Vendors