LASER Process Lead

Role & responsibilities

Responsible for execution of 4Ms (man, material, machine, method) for assigned stage of Adhesive Process

- Review & support team members for preparing/ensuring IQ/OQ/PQ stage qualification submission for assigned stage of Adhesive process Planning

- Review & guide team members for preparing/ensuring customer DFM (design for manufacturing) submission for assigned stage of Adhesive Process

- Understands product design and assigns respective responsibilities to team members

- Review & guide team members for execution of design and execution of the DOE (Design of experiment) basis customer requirement along with process and product teams

- Unique Skill sets:

1. ASF (AntiSplinter Film) Process: Film Lamination Expertise, Surface Preparation Knowledge, Adhesion Engineering, Defect Identification Skills, Thermal & Mechanical behaviour awareness & Precision Alignment Skills.

2. HAF (HeatActivated Film) Process: Thermal Activation Expertise, Press Fixture Handling Skills, Process Parameter Optimization, Material Science Awareness, Precision Assembly Awareness.

- Design freeze, Vendor RFQ finalization and Process design reviews.

- Conduct supplier trials for robotic assembly and adhesive dispensing.

- Parameter development and errorproofing strategies.

- Technical Challenges

*Fixture design and robot path tuning are critical to achieve 20 microns alignment.

*Part variability (Glass + Support plate Tolerances) requires early DOE and fixture validation.

*Fragile glass handling requires optimized gripper force and compliance to prevent breakage.

*Cycle time must balance robot speed, adhesive cure time and Assembly accuracy.

*Preparing Process documentation like SOPs, Check sheets, Work Instructions, Process DFM and Quality standards before FAT.

*Validating fixture concepts for accurate alignment and part handling. .

3. Conduct durability testing for adhesion, abrasion resistance, Ultrasonic exposure, and contamination resistance.

4.Develop process controls, specifications, and documentation for film application processes to ensure consistency and compliance.

Preferred candidate profile

Laser - previous experience in laser welding required (optional)

Dispensing - previous experience in dispensing required (optional)

GD&T (geometric dimensioning and tolerancing) knowledge required (mandatory)

FMEA (Failure mode effect analysis) knowledge required (mandatory)

AutoCAD and NX knowledge required (preferred)