Junior Engineer-Melting

Role & responsibilities

Understand the necessary production plan and translate the same to optimize melting Plan for HPDC

Ensure availability of good quality molten metal in the line by setting furnace parameters i.e. temperature, time, heat chemistry etc.

¢ Review furnace check sheet periodically to ensure adherence to standard parameters

¢ Coordinate with stores for timely issue of Raw Materials, spares and consumables

¢ Prepare sample for spectron analysis to analyze Chemical Composition of the melt

¢ Coordinate with external vendor for timey procurement of molten metal and ensuring availability of good quality metal in the line

¢ Monitor recovery of BOS during rejection re-melting

¢ Prepare PM Schedule for refractory linings of all the furnaces i.e. HPDC, LPDC, Wheel and Repairing and ensure execution

¢ Ensure adherence to PM schedule of holding and melting furnaces

¢ Formulate furnace cleaning plan and ensure execution

¢ Implement efficient and effective internal control systems, to keep track of the performance of equipments and take necessary actions to improve efficiency

¢ Prepare MIS for Aluminum Consumption & Melting related consumables

¢ Plan & incorporate R&D modifications & new product initiatives in production process

¢ Lead implementation of key process improvement initiatives to be taken-up (such as ISO, TPM, TQM etc) from time to time in the melting section

¢ Take overall responsibility to ensure adherence to Safety standards by all employees and establish zero accident in the melting section

¢ Monitor indent raising and Purchase Department requests related to the melting section

Implement various business excellence techniques like Kaizen, 5S initiatives, etc

Preferred candidate profile

Experience in melting

Experience in Aluminium die casting

Experience in Furnace handling