ISM Manager - Jambusar

IS Machine Maintenance and Reliability

• Ensure smooth and continuous running of IS machines under all operating conditions
• Monitor machine health and ensure reliability through structured maintenance practices
• Coordinate with Production and Glass departments for uninterrupted machine operations
• Ensure quick response to machine issues to minimize downtime

Preventive Maintenance Planning and Execution

• Develop, implement, and update preventive maintenance schedules based on breakdown trends
• Ensure timely execution of PM activities to improve machine reliability
• Monitor effectiveness of preventive maintenance and take corrective actions where required
• Reduce recurring breakdowns through structured maintenance planning

Breakdown Analysis and Troubleshooting

• Analyze breakdowns and identify root causes for recurring failures
• Implement preventive and corrective measures to eliminate chronic issues
• Lead troubleshooting activities for critical machine failures
• Ensure faster restoration of machines to minimize production loss

Machine Overhauling and Technical Upkeep

• Plan and execute A, B, and C class overhauling of IS machines
• Ensure quality execution of overhauling activities as per technical standards
• Monitor machine performance post-overhauling and ensure stability
• Improve machine life and operational efficiency through structured overhauls

Process Improvement and New Development Implementation

• Implement new technological developments and process improvements in IS machines
• Support capacity enhancement initiatives as per market requirements
• Introduce design modifications to eliminate chronic operational problems
• Support import substitution initiatives without compromising quality standards

Job Change and Production Stabilization Support

• Coordinate job change planning to ensure faster product stabilization
• Support smooth transition during product changes on IS machines
• Reduce downtime during job changeovers through effective planning
• Coordinate with Production, Glass, and Quality teams for stable operations

Cost Optimization

• Identify opportunities for cost reduction in maintenance and spare parts
• Evaluate and implement new materials and technologies for efficiency improvement
• Ensure optimal utilization of maintenance resources and consumables

Manpower Management and Shift Planning

• Manage shift-wise manpower allocation and work distribution
• Ensure discipline, productivity, and accountability within the team
• Coordinate shift activities for smooth machine operations
• Monitor workforce performance and ensure adherence to work standards

Training and Competency Development

• Train team members on IS machine operations, maintenance, and troubleshooting techniques
• Develop technical skills of subordinates in line with latest technologies
• Promote problem-solving capabilities and technical knowledge enhancement
• Ensure continuous learning culture within the department

People Development

• Mentor and guide supervisors, technicians, and operators for performance improvement
• Encourage ownership, accountability, and technical excellence within the team
• Support succession planning and development of future technical leaders
• Build a motivated and performance-driven workforce

Continuous Improvement Initiatives

• Drive Kaizen, AET, Parivartan, and skill development initiatives in the department
• Promote innovation in maintenance practices to improve machine performance
• Implement initiatives for reducing breakdowns, improving quality, and reducing costs
• Encourage employee participation in improvement activities and problem-solving

Vendor and Spare Parts Management

• Support vendor development for quality improvement and cost reduction
• Ensure availability of critical spares and consumables for IS machines
• Evaluate vendor performance and technical capability
• Coordinate procurement and timely availability of maintenance materials

Documentation, SAP, and Compliance

• Ensure proper documentation of maintenance activities and breakdown records
• Maintain SAP system updates related to maintenance operations
• Support ISO and system compliance requirements within the department
• Ensure proper written communication within and outside the department