Ingot and Wafer Process - Assistant Manager/DeputyManager

Key Responsibilities

Process Operations & Optimization

• Manage and optimize Silicon Ingot and Wafer manufacturing processes.
• Hands-on experience in Monocrystalline Silicon / Single Crystal Growth, Wafering, Wafer Slicing, Grinding, Polishing and Wafer Cleaning.
• Monitor key process parameters including Yield, Efficiency, Throughput, Cycle Time and Process Stability.
• Identify process bottlenecks and implement effective corrective and preventive actions.
• Drive continuous improvement initiatives to improve productivity, yield, and cost efficiency.

Process Improvement & Development

• Conduct Root Cause Analysis (RCA) for process deviations and manufacturing issues.
• Implement long-term solutions to reduce defects, scrap, and rework.
• Conduct Design of Experiments (DOE) and analyze results for process improvement.
• Collaborate with R&D, Engineering, Quality, and Production teams for new process and technology implementation.
• Support trials for new materials, equipment, and process methodologies.

Team Management

• Lead and mentor Process Engineers and Technicians.
• Ensure effective manpower utilization and alignment with departmental objectives.
• Conduct technical training and skill development programs.
• Promote a culture of accountability, safety, teamwork, and continuous improvement.

Quality & Process Control

• Ensure adherence to SOPs, process standards, and quality requirements.
• Work closely with the Quality team to resolve process deviations and defects.
• Drive improvement in product quality and reduction of scrap and rework.
• Ensure compliance with ISO standards and other applicable quality systems.
• Conduct regular process audits and reviews.

Equipment & Technology

• Support installation, qualification, operation, and optimization of process equipment.
• Experience with equipment such as:
• Crystal Growth Furnaces
• Wafering Equipment
• Wafer Slicers
• Grinding & Polishing Equipment
• Wafer Cleaning Equipment
• Coordinate with Maintenance and Engineering teams to ensure maximum equipment uptime and process efficiency.

HSE & Cleanroom Compliance

• Ensure adherence to Health, Safety & Environment standards.
• Follow cleanroom protocols and manufacturing safety requirements.
• Identify and mitigate risks related to chemical handling, equipment, and process operations.

Reporting & Documentation

• Prepare and present reports on process performance, yield, efficiency, and improvement initiatives.
• Maintain documentation related to process parameters, trials, SOPs, and best practices.
• Communicate operational challenges and improvement opportunities to senior management.

Required Technical Skills

• Strong knowledge of Solar Silicon Ingot & Wafer Manufacturing Processes.
• Experience in Monocrystalline / Single Crystal Silicon Growth.
• Knowledge of Wafering, Slicing, Grinding, Polishing, and Cleaning processes.
• Strong understanding of:
• SPC Statistical Process Control
• RCA – Root Cause Analysis
• DOE – Design of Experiments
• Six Sigma
• Lean Manufacturing
• Continuous Improvement Tools
• Experience in process optimization and yield improvement.
• Knowledge of data analysis and simulation tools such as JMP, MATLAB, or similar software.
• Strong analytical, problem-solving, leadership, and communication skills.

Experience & Position Criteria

Assistant Manager

• Experience: Minimum 6+ Years
• Strong hands-on experience in Solar Ingot and Wafer Process Operations and Optimization.

Deputy Manager

• Experience: Minimum 10+ Years
• Strong experience in Process Leadership, Team Management, Technology Implementation, and Manufacturing Process Optimization.

Preferred Candidate Profile

• Candidates from Solar Manufacturing / Silicon Ingot & Wafer Manufacturing industries are highly preferred.
• Experience in Integrated PV Manufacturing will be an added advantage.
• Strong exposure to high-volume manufacturing and process improvement.
• Ability to lead teams and work effectively with cross-functional departments.