Industrial Engineer

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Key Responsibilities

1. Process Improvement & Cost Optimization

• Execute debottlenecking projects to improve production throughput.
• Analyze quality defects with QA teams and implement corrective and preventive actions.
• Prepare and implement PCRNs (Process Change Request Notes).
• Conduct process capability and process qualification studies.
• Improve productivity through:
• Low-cost automation
• Conveyorization
• Layout optimization
• Alternate process development
• Manpower reduction initiatives
• Identify cost-saving opportunities through alternate materials, tools, inserts, cutting oils, and process improvements.
• Drive material flow improvements and waste reduction initiatives.
• Improve workstation ergonomics and operator efficiency.
• Support continuous improvement projects to achieve operational excellence.

2. Industrial Engineering Activities

• Conduct line balancing studies and optimize manpower utilization.
• Perform MOST (Maynard Operation Sequence Technique) time studies.
• Establish standard cycle times for manufacturing operations.
• Prepare and maintain:
• Product-wise capacity sheets
• Cell-wise capacity sheets
• Production planning data
• Provide manpower deployment and estimation plans based on production requirements.
• Analyze current manufacturing processes and recommend productivity improvements.
• Develop and update shop floor layouts with necessary approvals.
• Monitor manufacturing efficiency and line utilization.
• Support new product introduction (NPI) activities through process studies and capacity assessment.

3. 5S Implementation & Audit Management

• Develop and update 5S standards, formats, and master plans.
• Prepare annual 5S audit schedules.
• Conduct monthly cross-functional audits.
• Monitor audit compliance and closure of audit observations.
• Compile and present section-wise audit reports.
• Organize 5S review meetings with Plant Head and functional teams.
• Prepare Minutes of Meeting (MoM) and action plans.
• Track action plan closure and effectiveness.
• Monitor plant-wide adherence to 5S standards.
• Support external audits and ensure compliance.
• Prepare and close Non-Conformities (NCs) identified during audits.