In - Charge Iron Ore Beneficiation Plant

Job Description In-Charge, Operations & Maintenance (O&M) Iron Ore Beneficiation Plant

Job Title: In-Charge – Operations & Maintenance (O&M) – Iron Ore Beneficiation Plant
Department: Operations / Mineral Processing
Industry: Iron Ore Mining & Mineral Beneficiation
Location: Hyderabad ,Andhra Pradesh
Reporting To: Plant Head

Note - Must be fluent in Telugu?

Job Summary

The In-Charge – O&M will be responsible for the overall operation, maintenance coordination, process optimization, production planning, and performance of the Iron Ore Beneficiation Plant. The incumbent will ensure safe, reliable, and cost-effective plant operations while achieving production targets, maximizing iron recovery, maintaining product quality, and ensuring compliance with statutory, environmental, and safety regulations.

Key Responsibilities

Plant Operations

• Lead and supervise the day-to-day operations of the Iron Ore Beneficiation Plant.
• Ensure continuous plant operation with maximum equipment availability and minimum downtime.
• Achieve daily, weekly, and monthly production targets in line with business objectives.
• Monitor plant performance and implement corrective and preventive actions to improve operational efficiency.
• Optimize plant throughput, recovery, and overall productivity.

Process Optimization

• Monitor and optimize the beneficiation process, including:
• Crushing & Screening
• Ore Washing & Scrubbing
• Grinding
• Hydrocyclones
• Jigging
• Spiral Concentrators
• Magnetic Separators (LIMS/HIMS)
• Thickening & Clarification
• Dewatering Systems
• Optimize process parameters to maximize Fe recovery and minimize tailing losses.
• Monitor slurry density, water balance, and reagent consumption.
• Identify process bottlenecks and implement continuous improvement initiatives.

Production Planning & Coordination

• Prepare and execute production plans based on ROM availability.
• Coordinate closely with Mining, Quality, Dispatch, and Maintenance teams.
• Ensure uninterrupted feed and smooth plant operations.
• Minimize production losses and process interruptions.

Maintenance Coordination

• Coordinate preventive, predictive, and breakdown maintenance activities.
• Monitor equipment health, reliability, and plant availability.
• Plan shutdowns and maintenance schedules in coordination with Mechanical and Electrical teams.
• Ensure timely availability of critical spares and consumables.

Quality Assurance

• Ensure production of iron ore concentrate as per customer specifications.
• Monitor Fe grade, silica, alumina, moisture, and other quality parameters.
• Coordinate with laboratory personnel for quality monitoring and process improvements.
• Maintain quality records and implement corrective actions for deviations.

Safety, Health & Environment (HSE)

• Ensure strict adherence to all statutory, environmental, and safety regulations.
• Conduct toolbox talks, safety inspections, and risk assessments.
• Promote safe work practices and ensure proper use of PPE.
• Monitor tailings disposal, water recovery, and environmental compliance.
• Drive a strong safety culture with the objective of achieving Zero Lost Time Injury (LTI).

Team Leadership

• Lead and supervise operators, supervisors, technicians, and contract manpower.
• Plan shift deployment, manpower utilization, and workforce scheduling.
• Train employees on SOPs, process operations, and safety practices.
• Conduct performance reviews and support capability development.

Documentation & Reporting

• Prepare daily, weekly, and monthly production and operational reports.
• Maintain shift logs, equipment performance records, and maintenance history.
• Monitor plant KPIs and prepare MIS reports for management review.
• Ensure accurate documentation of operational and maintenance activities.

Technical Skills

• Iron Ore Beneficiation
• Crushing & Screening
• Ore Washing & Scrubbing
• Grinding Mills
• Hydrocyclones
• Jigging
• Spiral Concentrators
• Magnetic Separators (LIMS/HIMS)
• Thickeners & Clarifiers
• Dewatering Systems
• Slurry Pumps & Pipelines
• Belt Conveyors
• Filter Press
• Tailings Management
• Water Recovery & Recycling Systems
• Process Optimization
• Recovery Improvement Techniques
• Root Cause Analysis (RCA)
• Preventive & Predictive Maintenance
• Production Planning
• SAP / ERP (Preferred)
• MS Excel & MIS Reporting

Educational Qualification

• B.E./B.Tech in Mineral Processing, Mining Engineering, Metallurgical Engineering, Mechanical Engineering, or Chemical Engineering.
• Diploma holders with significant relevant experience in Iron Ore Beneficiation may also be considered.

Experience

• 8–15 years of experience in Iron Ore Beneficiation Plants.
• Proven experience in operating and managing beneficiation circuits.
• Experience in Greenfield Projects, Plant Commissioning, Brownfield Expansion, or Capacity Enhancement will be an added advantage.
• Experience in integrated Mining & Beneficiation operations is preferred.

Key Performance Indicators (KPIs)

• Production Target Achievement
• Plant Availability & Equipment Reliability
• Iron Recovery (%)
• Product Quality (Fe Grade)
• Throughput & Yield
• Water Recovery Efficiency
• Reduction in Breakdown Hours
• Energy Consumption per Tonne
• Cost per Tonne Processed
• Preventive Maintenance Compliance
• Zero Lost Time Injury (LTI)
• Environmental & Statutory Compliance
• Team Productivity & Manpower Utilization

Preferred Industry Background

• Iron Ore Mining
• Iron Ore Beneficiation
• Mineral Processing
• Pellet Plants
• Steel Manufacturing
• Mining & Metals

Key Competencies

• Operations & Plant Management
• Mineral Processing Expertise
• Process Optimization & Troubleshooting
• Production Planning & Execution
• Preventive Maintenance Coordination
• Cost Optimization
• Continuous Improvement
• Root Cause Analysis
• Leadership & Team Management
• Contractor Management
• Decision-Making & Problem Solving
• Cross-functional Coordination
• Safety & Compliance Orientation
• Strong Communication & Reporting Skills

To express your interest or for further insight please contact

Kirti Purohit

Consultant

Email - [email removed]

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