Hiring For AM / Manager- Process Maintenance (Engineer)- OSD - Roorkee

Assistant Manager / Manager Process Maintenance JD

Key Skill Sets for AM / Manager – OSD Process Maintenance

1. Technical & Engineering Core

• OSD Equipment Mastery: Expertise in maintaining, troubleshooting, and optimizing high-speed core machinery—Granulation (RMG, FBD, Roll Compactors), Compression (Cadmach, Korsch, Sejong), Coating (Auto-coaters), and Packaging (ACG, Pam-Pac, Cartonators).
• Electro-Mechanical & Automation Skills: Sound knowledge of hydraulics, pneumatics, mechanical drives, and basic troubleshooting of PLC, HMI, and SCADA control systems.
• Predictive & Preventive Maintenance (PPM): Ability to execute data-driven maintenance strategies to maximize OEE (Overall Equipment Effectiveness) while lowering MTTR (Mean Time to Repair) and increasing MTBF (Mean Time Between Failures).

2. Compliance, Regulatory & Audit Readiness

• cGMP & Regulatory Knowledge: Thorough understanding of cGMP, WHO-GMP, and USFDA standards for engineering utilities and process equipment.
• Quality Documentation: Proficiency in writing and executing IQ/OQ/PQ, handling Change Controls, Deviations, CAPA, and maintaining audit-ready engineering logbooks.
• Calibration & Instrumentation: Experience in managing the calibration of critical sensors, load cells, and temperature controllers.

3. Operational Leadership & Resource Management

• Root Cause Analysis (RCA): Structured problem-solving using techniques like 5-Why, Fishbone Analysis, and FMEA for chronic equipment failures.
• Spare Parts & Inventory Planning: Strategic management of critical spares, vendor negotiation, and controlling maintenance expenditure.
• EHS & Industrial Safety: Enforcing LOTO (Lockout/Tagout), work permits, machine safety interlocks, and environmental compliance.

4. Behavioral & Culture Alignment (Walter Bushnell Values)

• Uncompromising Integrity: Adherence to strict data integrity standards in engineering documentation and operations.
• Scientific Curiosity & Innovation: Openness to adopting new technologies, automation, and continuous improvement frameworks (5S, Kaizen).
• Team Leadership & Communication: Capability to lead a team of engineers and technicians, coordinating seamlessly with Production, Quality Assurance, and Quality Control departments.

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