Head of Department - Mechanical Maintenance - Pipe Plant - Jhagadia - Steel
Welspun World · Not specified · onsite · Posted 61d ago
Not disclosed20–25 yrsfulltimeSourced from
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About this role
Job Title
Head of Department - Mechanical Maintenance - Pipe Plant - Jhagadia - Steel
About Welspun World
Welspun World is one of India's fastest growing global conglomerates with businesses in Home Textiles, Flooring Solutions, Advanced Textiles, DI Pipes, Pig Iron, TMT bars, Stainless Steel, Alloy, Line Pipes, Infrastructure & Warehousing.
About Welspun Entity
Welspun Corp Ltd (WCL. is a leading player in Pipe Solutions and Building Materials industry with manufacturing presence in three countries; India, USA and Saudi Arabia. We are amongst the top three large diameter pipes manufacturers globally,
Job Purpose/ Summary
Heading Pipe Plant Mechanical Maintenance.
Job Description
Lead the mechanical maintenance function for the stainless steel tube manufacturing plant, ensuring high availability, reliability, safety, and performance of critical equipment. The role will be responsible for maintenance of Extrusion Presses, Pilger Mills, Drawbenches, Tube Finishing Equipment, Heat Treatment Systems, Material Handling Equipment, Utilities, and associated mechanical systems.
The position will drive preventive and predictive maintenance, breakdown reduction, equipment reliability, spares management, maintenance planning, and continuous improvement to achieve production and quality targets
Responsibility
Lead mechanical maintenance activities for the entire stainless steel tube manufacturing facility ensuring reliable operation of extrusion presses pilger mills drawbenches and associated equipmentbr Develop and implement preventive predictive and conditionbased maintenance programs to monitor equipment health and identify potential failures before breakdowns occurbr Ensure quick and effective troubleshooting of critical mechanical breakdowns analyzing recurring issues and implementing permanent corrective actionsbr Oversee maintenance and reliability of hydraulicmechanical extrusion presses coordinating planned shutdowns and major overhauls to improve equipment availability and reduce unplanned downtimebr Lead maintenance of cold pilger mills ensuring proper upkeep of rolls dies drives gearboxes and other critical components while driving rootcause analysis for recurring failuresbr Manage mechanical maintenance of drawbenches and tube drawing systems ensuring reliability and accuracy to support dimensional and quality requirementsbr Oversee maintenance of mechanical utilities and plant infrastructure including air compressors hydraulic systems pumps cooling water systems and other auxiliary equipmentbr Prepare annual monthly and daily maintenance plans establishing equipmentwise schedules and implementing condition monitoring techniques to track performance metricsbr Lead major breakdown investigations and root cause analysis implementing corrective and preventive actions to eliminate repeat failures and improve overall equipment effectivenessbr Plan maintenance manpower resources and shutdown activities coordinating with procurement for timely availability of critical spares and exploring cost reduction opportunitiesbr Ensure strict compliance with plant safety procedures during maintenance activities implementing LOTO work permits and conducting regular safety auditsbr Lead and develop the mechanical maintenance team allocating manpower according to plant priorities and fostering technical skills through training and knowledgesharing programsbr Drive continuous improvement initiatives to reduce breakdowns maintenance costs and energy consumption implementing TPM Kaizen 5S and reliability improvement practices
Company Name
Welspun Specialty Solutions Limited
Division
Pipe Plant
Key Interactions
Change Management ,Cross-Functional Collaboration ,Plant Production,Stores,Vendors
Relevant Work Experience
20 - 25 Years
Relevant Industry
Iron & Steel
Education-Qualification
Bachelor,Diploma
Education-Specialization
Mechanical Engineering
Language Proficiency
ENGLISH,HINDI
Certifications
NA
Skill
Engineering Standards and Procedures,Generic Planning,Plant Management
Competency Names
Business & Commercial acumen, Entrepreneurship, Global Mind-set, People Excellence, Accountability, Best Maintenance Practices, Change Management, Cross-Functional Collaboration, Business & Commercial acumen, Entrepreneurship, Global Mind-set, People Excellence, Accountability, Best Maintenance Practices, Change Management, Cross-Functional Collaboration
Head of Department - Mechanical Maintenance - Pipe Plant - Jhagadia - Steel
About Welspun World
Welspun World is one of India's fastest growing global conglomerates with businesses in Home Textiles, Flooring Solutions, Advanced Textiles, DI Pipes, Pig Iron, TMT bars, Stainless Steel, Alloy, Line Pipes, Infrastructure & Warehousing.
About Welspun Entity
Welspun Corp Ltd (WCL. is a leading player in Pipe Solutions and Building Materials industry with manufacturing presence in three countries; India, USA and Saudi Arabia. We are amongst the top three large diameter pipes manufacturers globally,
Job Purpose/ Summary
Heading Pipe Plant Mechanical Maintenance.
Job Description
Lead the mechanical maintenance function for the stainless steel tube manufacturing plant, ensuring high availability, reliability, safety, and performance of critical equipment. The role will be responsible for maintenance of Extrusion Presses, Pilger Mills, Drawbenches, Tube Finishing Equipment, Heat Treatment Systems, Material Handling Equipment, Utilities, and associated mechanical systems.
The position will drive preventive and predictive maintenance, breakdown reduction, equipment reliability, spares management, maintenance planning, and continuous improvement to achieve production and quality targets
Responsibility
Lead mechanical maintenance activities for the entire stainless steel tube manufacturing facility ensuring reliable operation of extrusion presses pilger mills drawbenches and associated equipmentbr Develop and implement preventive predictive and conditionbased maintenance programs to monitor equipment health and identify potential failures before breakdowns occurbr Ensure quick and effective troubleshooting of critical mechanical breakdowns analyzing recurring issues and implementing permanent corrective actionsbr Oversee maintenance and reliability of hydraulicmechanical extrusion presses coordinating planned shutdowns and major overhauls to improve equipment availability and reduce unplanned downtimebr Lead maintenance of cold pilger mills ensuring proper upkeep of rolls dies drives gearboxes and other critical components while driving rootcause analysis for recurring failuresbr Manage mechanical maintenance of drawbenches and tube drawing systems ensuring reliability and accuracy to support dimensional and quality requirementsbr Oversee maintenance of mechanical utilities and plant infrastructure including air compressors hydraulic systems pumps cooling water systems and other auxiliary equipmentbr Prepare annual monthly and daily maintenance plans establishing equipmentwise schedules and implementing condition monitoring techniques to track performance metricsbr Lead major breakdown investigations and root cause analysis implementing corrective and preventive actions to eliminate repeat failures and improve overall equipment effectivenessbr Plan maintenance manpower resources and shutdown activities coordinating with procurement for timely availability of critical spares and exploring cost reduction opportunitiesbr Ensure strict compliance with plant safety procedures during maintenance activities implementing LOTO work permits and conducting regular safety auditsbr Lead and develop the mechanical maintenance team allocating manpower according to plant priorities and fostering technical skills through training and knowledgesharing programsbr Drive continuous improvement initiatives to reduce breakdowns maintenance costs and energy consumption implementing TPM Kaizen 5S and reliability improvement practices
Company Name
Welspun Specialty Solutions Limited
Division
Pipe Plant
Key Interactions
Change Management ,Cross-Functional Collaboration ,Plant Production,Stores,Vendors
Relevant Work Experience
20 - 25 Years
Relevant Industry
Iron & Steel
Education-Qualification
Bachelor,Diploma
Education-Specialization
Mechanical Engineering
Language Proficiency
ENGLISH,HINDI
Certifications
NA
Skill
Engineering Standards and Procedures,Generic Planning,Plant Management
Competency Names
Business & Commercial acumen, Entrepreneurship, Global Mind-set, People Excellence, Accountability, Best Maintenance Practices, Change Management, Cross-Functional Collaboration, Business & Commercial acumen, Entrepreneurship, Global Mind-set, People Excellence, Accountability, Best Maintenance Practices, Change Management, Cross-Functional Collaboration
Sourced from foundit
Skills
DrawbenchesHeat Treatment SystemsPilger MillsTube Finishing EquipmentTPMPredictive MaintenanceCondition MonitoringKaizenutilities5SRoot Cause AnalysisHydraulic SystemsMaterial Handling EquipmentExtrusion pressesCooling water systems