HEAD COE ME - FORGING

Greetings from VARROC !

Varroc Group is a global tier-1 automotive component manufacturer and supplier of exterior lighting systems, plastic and polymer components, electrical-electronics components, and precision metallic components to two-wheeler, three-wheeler, passenger cars, commercial vehicles and off-highway vehicle OEMs.

With 36 world-class manufacturing facilities, 7 R&D centers and over 6500 employees across 8 countries, Varroc is on an exponential growth trajectory, clocking net revenues in excess of 58,000 million in FY 22.

With 3 decades of relentless commitment to excellence and value-based performance, Varroc offers the best design solutions that gives its customers a competitive edge in their markets.

Website: https://varroc.com/

JOB DESCRIPTION

JOB PURPOSE:

This role provides technical leadership in forging, gear manufacturing, shaft production, and transmission assembly, ensuring alignment with organizational objectives of quality, cost competitiveness, and operational excellence. The incumbent will spearhead process optimization, automation, and machine selection strategies, while fostering innovation in materials and manufacturing techniques. By building internal expertise and developing best practices, the role will strengthen the organizations capability to deliver reliable, efficient, and cost-effective transmission systems at scale.

PRINCIPAL ACCOUNTABILITIES:

1. Technical Leadership

• Act as the subject matter expert (SME) for forging technologies across automotive components and medical implant products.
• Define and deploy forging process standards, design guidelines, and technical specifications.
• Support product development through DFM/DFA inputs and feasibility studies.

2. Process Optimization & Automation

• Drive continuous improvement initiatives to enhance productivity, reduce cycle time, and improve material yield.
• Implement lean manufacturing, Six Sigma, and Industry 4.0 practices.
• Lead automation projects including robotics, material handling, and process digitization.

3. Machine Procurement & Selection

• Lead selection, specification, and commissioning of forging equipment (presses, hammers, induction heating systems, etc.).
• Evaluate suppliers and ensure technical and commercial feasibility.
• Oversee installation, trials, and stabilization of new machines.

4. Innovation & Development

• Identify and implement new forging technologies and advanced materials.
• Drive R&D initiatives for light weighting (auto) and precision/high-integrity components (medical implants).
• Collaborate on new product development and prototyping.

5. Quality & Compliance

• Ensure adherence to quality standards and regulatory requirements (IATF 16949 for automotive, ISO 13485/FDA for medical).
• Lead root cause analysis, CAPA, and defect reduction initiatives.
• Support internal/external audits and customer quality requirements.

6. Cross-Functional Collaboration

• Work closely with design, R&D, production, supply chain, and quality teams.
• Interface with customers, OEMs, and regulatory bodies for technical discussions and approvals.
• Support supplier development and qualification.

7. Training & Knowledge Management

• Develop and conduct technical training programs for internal teams.
• Build and maintain knowledge repositories, SOPs, and best practices.
• Mentor engineers and develop future technical leaders.

QUALIFICATION:

Minimum Qualification required: BE / B.Tech (mechanical / production / metallurgy)

Preferred Qualification: ME / M.Tech

WORK EXPERIENCE:

• 1518 years of experience in forging industry.
• Mandatory experience in automotive component forgings.
• Exposure to medical implant manufacturing (high precision, regulated environment) preferred.
• Proven track record in process development, machine selection, and plant-level implementation.
• Expertise in machine selection, procurement, and validation aligned with process and quality requirements.
• Experience with quality management systems (ISO/TS standards, IATF 16949 preferred).
• Familiarity with CAD/CAM software, FEA, and process simulation tools is a plus.
• Excellent problem-solving skills and analytical abilities.
• Strong communication, leadership, and project management skills

TECHNICAL EXPOSURE & BASIC SKILLSETS

• Strong expertise in closed-die forging, precision forging, and heat treatment processes.
• Knowledge of materials (alloy steels, titanium, stainless steel especially for implants).
• Familiarity with simulation tools (e.g., forging simulation software).
• Experience in IATF 16949 / ISO 13485 / FDA compliance.
• Excellent analytical, problem-solving, and leadership skills.
• Strong communication and stakeholder management abilities.
• Ability to drive innovation and change in a cross-functional environment.

REPORTING: The position reports to the Head ME - Power Train.

RELOCATION: Outstation Candidates will have to RE-LOCATE with Family to Chh. Sambhajinagar and will be eligible to avail benefits under the Relocation Policy.

If you are keen on exploring this career opportunity, please fill-in all the details in the screening questions outlined below & share it with us along with a copy of your updated resume / CV