Field Operator

Position

Field Operator - Production (Formulation)

Key Responsibilities

1. Production Operations

• Carry out formulation, blending, dilution, mixing, and packing operations as per Batch Manufacturing Record (BMR).
• Charge raw materials according to approved batch sheets and SOPs.
• Operate and monitor mixers, blenders, milling systems, transfer pumps, storage tanks, filling machines, and packing lines.
• Ensure accurate weighing and addition of raw materials.
• Assist in batch preparation, product transfer, and packaging activities.
• Support startup, shutdown, and product changeover activities.

2. Safety, Health & Environment (SHE)

• Follow all plant safety rules, SOPs, and Permit-to-Work requirements.
• Use prescribed PPE while handling hazardous chemicals.
• Report unsafe conditions, spills, leakages, and near misses immediately.
• Participate in emergency response drills and safety training programs.
• Ensure safe handling of pesticides, solvents, surfactants, and additives.

3. Quality Compliance

• Follow Batch Manufacturing Records (BMR) and Standard Operating Procedures (SOPs).
• Verify raw material identity before charging.
• Collect process samples as instructed by Quality Control.
• Prevent product contamination, cross-contamination, and mix-ups.
• Report any deviation affecting product quality.

4. Equipment Operation & Maintenance

• Conduct routine inspection of equipment and utilities.
• Identify abnormal equipment conditions and report them promptly.
• Assist maintenance teams during preventive and breakdown maintenance.
• Ensure equipment cleanliness and readiness before production.

5. Packing Operations

• Perform filling, sealing, labeling, batch coding, and packing activities.
• Verify packing materials before use.
• Ensure correct product labeling and traceability.
• Maintain packing line efficiency and minimize rejection.

6. Housekeeping & 5S

• Maintain cleanliness of production and packing areas.
• Ensure proper disposal of waste materials.
• Follow 5S and Good Manufacturing Practices (GMP).
• Keep work areas free from spills and obstructions.

7. Documentation

• Maintain operational logbooks and checklists.
• Record batch details, material usage, production output, and observations.
• Participate in shift handover and takeover.
• Report production, quality, or safety issues to the Shift Incharge.

Key Performance Indicators (KPIs)

• Production Target Achievement
• Safety Compliance
• Batch Right First Time (RFT)
• Packing Accuracy
• Equipment Availability
• Housekeeping Score
• Process Deviation Reduction
• Near Miss Reporting
• Product Loss/Wastage Reduction