Executive - Manure Production & Machine Maintenance
ugaoo · Pune · onsite · Posted 1d ago
Undisclosed2–5 yrsfulltimeSourced from
About a minute. You'll make an account on the way through.
About this role
Production responsibilities
- Plan and execute daily and shift production of organic manure (Cow Manure, vermicompost, Soil Mixes and granulated manures) as per the production plan.
- Monitor raw material receipt and quality - cow dung, vermicompost, bone meal, neem cake, and additives.
- Run downstream processing - screening/sieving, drying, mixing and enrichment - to finished-product specification.
- Coordinate packing schedules with the FFS line so finished stock is bagged, weighed and dispatched on time.
- Allocate manpower across shifts; brief, train and supervise operators and contract labour.
- Track raw material, WIP and finished goods stock; raise material requisitions in time.
- Minimise wastage, rework and bag losses; drive yield and productivity improvements.
- Maintain daily production reports, batch records and shift logs.
FFS machine maintenance responsibilities
- Operate, set up and troubleshoot FFS machines.
- Carry out changeovers - bag size, film reel, forming collar, weight setting and print registration.
- Maintain sealing systems: heater bars, Teflon tapes, temperature controllers, jaw alignment and seal-strength checks.
- Calibrate weighing systems - load cells, multi-head or net weighers - and verify pack weights under Legal Metrology rules.
- Maintain pneumatics (cylinders, solenoid valves, FRL units, compressor) and mechanical parts (gearboxes, chains, bearings, conveyors, cutters).
- Diagnose electrical and control faults - PLC, HMI, sensors, photocells, servo/VFD drives, motors and panel wiring.
- Prepare and execute the preventive maintenance (PM) schedule, lubrication chart and daily checklists for FFS and allied equipment (screens, mixers, conveyors, printers).
- Attend breakdowns quickly, carry out root-cause analysis and record corrective actions.
- Maintain critical spares inventory (heater elements, Teflon, belts, bearings, sensors, seals) and coordinate with OEMs and vendors for service.
- Keep history cards, PM records and breakdown logs; report downtime and MTBF / MTTR.
Quality, safety and documentation
- Coordinate with QC for in-process and finished-goods sampling; hold non-conforming batches.
- Ensure correct bag printing, batch coding, MRP, net weight and FCO labelling on every pack.
- Enforce safety: PPE, machine guarding, LOTO (lock-out/tag-out) during maintenance, dust control and fire safety.
- Maintain housekeeping, odour and leachate control in line with pollution control board conditions.
- Report daily on production, packing efficiency, downtime and consumption of film, power and spares.
Qualifications and skills Required
- Diploma / B.E. / B.Tech in Mechanical, Electrical, Mechatronics or Agricultural Engineering.
- 2-5 years in organic manure, fertilizer, agro-chemical, cattle-feed or bulk packaging plants.
- Hands-on FFS machine maintenance and troubleshooting.
- Working knowledge of PLC/HMI, pneumatics, sealing and weighing systems.
- Understanding of composting and manure processing.
- Basic computer skills (Excel, reports; ERP preferred).
Preferred
- Experience with heavy-duty 1-5 kg pouch FFS lines.
- Knowledge of FCO standards for organic manure and Legal Metrology packing rules.
Personal attributes
- Hands-on, willing to work in shifts and in a dusty, outdoor plant environment.
- Can lead a shop-floor team and communicate in local language plus Hindi / English.
- Problem-solver with a strong sense of ownership.
Disclaimer: This job posting has been aggregated from external source. Role details, content, and availability are subject to change. Applicants are advised to confirm the latest information directly on the company website before applying.
Disclaimer: The job location mentioned in this description is based on publicly available information or company headquarters. Role details, content, and availability are subject to change. Applicants are advised to confirm the latest information directly on the company website before applying.
Sourced from naukri
Skills
ConveyorsDaily ProductionLotoMachine MaintenanceFire safetyContract LabourDownstreamMetrologyMechatronicsBearingsGuardingCompressorlegal metrologyERPFfs MachinemaintenanceLegalFertilizerHousekeepingdust control
About Ugaoo
ugaoo
Agriculture
25
employees
2015
11 years old
Pune, Maharashtra
IN
₹4.8L PA avg
Avg at Ugaoo
About
Painting - The Town Green With Ugaoo: At Ugaoo, our aim is to reintroduce you to the joy of growing your own patch of green. A space to breathe clean and live healthily – both mind and body, a green space that is your refuge. The dream is to make the world greener, one home at a time and together, we can change the landscape of the planet. We believe, even if we cannot do all the good the planet deserves, it deserves all the good we can do.
Every Plant has a Story: Ugaoo is not a seedling setting new roots, but rather a more contemporary branch of a 130-year old mighty tree by the name of Namdeo Umaji Agritech Pvt. Ltd. An ISO 9001-2000 certified company that has been a friend of our Indian farmers and fellow plant lovers for generations. So rest assured, this is our side of the court and its greener, literally.
We are a young, energetic, and passionate team of 200. Our team has horti-cultural experts, logistical masterminds, design superstars, management superheroes, and the best worker bees who ensure that everything moves ahead at the right pace.
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AgricultureInternet
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