Engineer/Sr. Engineer/ Asst. Manager - NPD Quality

1. New Product Quality Planning

• Lead and execute APQP (Advanced Product Quality Planning) activities for new

product development.

• Prepare and review Quality plans, Control Plans, Process Flow Diagrams, and

PFMEA.

• Ensure compliance with customer-specific requirements (CSR).

2. Product & Process Validation

• Plan and execute PPAP (Production Part Approval Process) submissions.
• Coordinate trial builds (Proto, Pilot, SOP) and ensure quality readiness.
• Drive process capability (Cp/Cpk) improvement and validation.

3. Cross-Functional Coordination

• Work closely with Design, Manufacturing, Supplier Quality, and Production

teams for smooth project execution.

• Participate in design reviews, feasibility studies, and risk assessments.
• Ensure quality inputs during design and process changes (ECN/ECR).

4. Problem Solving & Risk Management

• Lead root cause analysis (RCA) using tools like 8D, Why-Why, Fishbone.
• Drive mistake-proofing (Poka-Yoke) and preventive actions.
• Track and close all quality concerns before SOP.

5. Documentation & Audit Readiness

• Ensure proper documentation for APQP, PPAP, and project milestones.
• Prepare for internal and customer audits during development and launch phase.
• Maintain records as per IATF 16949 / ISO standards.

6. Launch Quality Management

• Ensure zero-defect launch readiness.
• Monitor early production performance and drive improvements.
• Reduce customer complaints and warranty issues.