Engineer - Quality (BU-Drives)

Roles & Responsibilities

• Assembly quality - Slewing Drive:
  • Ensure 100% compliance to Assembly Work Instructions (WI), torque charts, tightening sequences, and critical-to-quality (CTQ) parameters.
  • Conduct and monitor in-process inspections for sub-assemblies and final assemblies (slewing drive gearboxes, motors, seals, bearings, housings).
  • Verify bearing preload, backlash, endplay, gear meshing, shim thickness, and lubrication levels as per specification.
  • Develop and maintain control plans, inspection standards, and check sheets for slewing drive assembly.
  • Ensure availability, calibration, and correct usage of torque wrenches, dial gauges, feeler gauges, micrometers, and other critical gauges.
  • Support problem-solving (5 Why, Ishikawa, 8D) for assembly defects, leakages, fitment issues, noise/vibration issues, or test failures.
  • Review first-off and special process validation for new assembly setups or engineering changes.
• Painting quality assurance:
  • Inspect surface preparation quality: blasting profile, roughness (Ra), cleanliness (Sa), welding spatter removal, burr removal.
  • Verify DFT (Dry Film Thickness), paint adhesion, hardness, gloss, color shade, curing time, contamination, and rust prevention.
  • Ensure correct usage of paint material, hardener ratios, pot life, environmental conditions (humidity/temperature).
  • Approve paint process parameters as per paint system requirements (primer, intermediate, topcoat).
  • Conduct visual inspection as per ISO 12944 / company paint standards.
  • Support paint booth audits, paint consumable control, and rework reduction.
  • Handle painting NCRs, shade deviations, pinholes, orange peel, under-film corrosion, and ensure timely corrective actions.
• Testing & Functional Verification:
  • Ensure functional test compliance for slewing drives:
  • Noise & vibration levels
  • Torque test
  • Leak test / pressure retention
  • Operating smoothness and rotational efforts
  • Support FAT/Pre-dispatch inspection with customer or internal project team.
  • Validate test records and ensure full traceability against serial number and batch code.
• Dispatch Quality & Documentation:
  • Ensure 100% inspection of finished goods before dispatch.
  • Verify completeness of:
    • Serial number tag
    • Inspection reports
    • Painting records
    • Test certificates
    • Packing checklist
    • Torque records
  • Ensure export packing meets customer and internal standards (VCI protection, wooden box spec, moisture control, cushioning, export marking).
  • Conduct final visual audits, dimensional checks, and cleanliness verification before packing.
  • Coordinate with stores and dispatch to ensure zero damage during internal handling or loading.
• Quality System, NCR Handling & Continuous Improvement:
  • Lead or support NCR investigation, root cause analysis and CAPA actions for assembly/painting/dispatch issues.
  • Ensure strict compliance to ISO 9001, ISO 14001, safety rules, and internal QMS.
  • Maintain documents in QMS:
    • SOP/WI updates
    • Calibration records
    • In-process audit findings
  • Drive 5S, kaizen, poka-yoke implementation, and process improvements.
  • Conduct layered process audits (LPA) for assembly and paint areas.
  • Collaborate with design and process engineering for DCR/ECN implementation and validation.
• Cross-functional Coordination:
  • Work closely with:
    • Production & Assembly
    • Paint Shop
    • Planning & Stores
    • Dispatch & Logistics
    • Supplier Quality
    • Design / Engineering
    • Support training of assembly and paint operators on CTQ parameters, quality alerts, defect prevention, and safety.

Qualifications

• Qualification and Education Requirements:
  • B. E. /B. Tech in Mechanical / Production / Industrial / Mechatronics Engineering.
  • Strong knowledge of engineering drawing, GD&T, tolerance stack-up, assembly processes, and Minimum 3-6 years experience in:

• • Assembly quality (preferably gearboxes, slewing drives, hydraulics, rotating equipment, or precision assemblies)
  • Painting quality inspection
  • Dispatch/final inspection

Disclaimer: This job posting has been aggregated from external source. Role details, content, and availability are subject to change. Applicants are advised to confirm the latest information directly on the company website before applying.