Engineer - PPC (Wiring Harness)

Role Objective:

Responsible for production planning, material planning and coordination to ensure uninterrupted production of wiring harnesses as per customer schedules.

Key Responsibilities:

• Prepare daily / weekly / monthly production plans based on customer schedules.
• Convert customer requirements into production plans considering line capacity, manpower, machine capacity and material availability.
• Prepare and monitor line-wise production schedules.
• Plan production based on harness model / variant / customer requirement.
• Coordinate with Purchase and Stores for timely availability of critical components.
• Monitor component shortages against production requirements.
• Identify shortage risks in advance and escalate critical materials to Purchase.
• Monitor Plan vs. Actual production & take corrective actions for deviations.
• Monitor customer schedule adherence & ensure production as per dispatch requirements.
• Coordinate with Production for line loading, capacity planning & manpower requirements.
• Maintain optimum RM / WIP / FG inventory.
• Monitor slow-moving, excess and shortage inventory.
• Coordinate with Stores for material availability and line feeding.
• Support production sequencing to minimize changeover losses & line stoppages.
• Track bottleneck components / processes affecting production.
• Coordinate with Purchase, Stores, Quality, Engineering and Production for daily issue resolution.
• Strong follow-up with Purchase/Suppliers for critical material shortages.
• Support new product / new line planning and capacity assessment.
• Ensure effective coordination with central PPC team for Indent accuracy for N to N+3, for effective material & capacity planning
• Ensure effective coordination between Customer Schedule PPC Purchase Stores Production Dispatch.