Engineer - Panel Integration

1. Job Objective

Optimum utilisation of available resources to achieve planned activies of machine assembly by adherence of set processes.

1. Primary responsibilities

Role and Responsibilities:

Core :

• Ensure all product and system requirements are taken into account from the initial product conception to the finished result.
• Eliminate the variability in the manufacturing by providing the SOPs, Work instructions in process quality Checks.
• Improve manufacturing efficiency by analysing and planning workflow, space requirements and equipment layout.
• Drive implement the 6S. Support and lead continuous improvement, problem solving and process improvement activities.
• Carry out FMEAs, (Failure Mode Effects Analysis) process documentation and implement improvements.
• Investigate production and process issues and providing technical support and training wherever required.
• Contribute to continuous improvement activities
• Produce written reports and make presentations
• Perform root cause analysis and resolve problems
• Lead and/or support technicians and trainee engineers
• Liaise and communicate with other departments, customers, suppliers and other service providers
• Be an effective team member, working with CFT to ensure smooth workflow with maximum output.
• Carries out the production process within the allotted resources and budget, with minimal wastage and optimal manpower utilization
• Liaises with other internal customers and suppliers as required in order to ensure an integrated and effective manufacturing area
• Ensures daily production reports updates with good quality and minimal failures.
• Manages disciplinary issues and other team related matters
• Comply with the Health, Safety environmental Policies.
• Multiskilling of Technicians by training and providing guidance.

1. Key Result Areas

• Execute Panel and M/c integration using approved PID and EPlan Schematics
• Well versed with SAP PP module
• Prepare handover checklists for ITR and QA for function tests
• Deliver assembled M/c in time according to project timeline in co-ordination with Assembly and PPC.
• Support execution in equipment funciton tests with wired control panel (I/O test/ITR/M/c Settings and device parameterizations)
• Change request for electrical drawing/BOM correction/Layout through change control process.
• Highlight shortages/OLR to PPC and manage parts availability.
• Lean management Value Engineering.
• Having good knowledge in PLC programming, SCADA, Safety compliance (CE / UL / CSA ETC.)
• Electrical /Automation Controls-PLC (Troubleshooting)
• Production manpower planning.
• Analysis skill for plan vs actual of production.
• Inventory analysis

Technical Competency

High technical knowledge about Electrical Assembly.

Knowledge of industrial engineering of value engineering Lean Manufacturing.

Conversant with SAP- Routing / Confirmation / BOM etc.

Manufacturing Methods and Procedures, Manufacturing Quality, Product Development, Presenting Technical Information,

Adequate knowledge of DOE/Six Sigma - preferably green belt.

Awareness of QMS, HSE

Level of Education

B.E. Electrical

Experience

10 - 12 years of experience in A C assembly

Industry: Capital Equipment (preferably Pharma / Packaging Machinery)