Engineer GDC
Sigma Engineered Solutions · Pune · onsite · Posted 56d ago
About a minute. You'll make an account on the way through.
About this role
1. Technical Expertise - Core GDC Process Knowledge: Gravity die casting process, die temperature control (180-280C), coating ( Dycote ), pouring temperature, solidification. Tooling & Dies: Die design understanding, die maintenance schedule, core pins, ejector pins, venting, draft angle. Metallurgy: Aluminium alloys - A356, AlSi10 Mg, degassing, grain refinement, modification (Sr).Melting: Furnace operation (crucible / tower melting), dross management, hydrogen testing, chemistry control. Defect Control: Can identify & fix - gas porosity, shrinkage, cold shut, misrun, sticking, drag marks.
2. Quality & Process Control- Reading 2D drawings, GD&T, using vernier, micrometre, bore gauge. In-process inspection, first article approval, SPC .Knowledge of QC tools: 7QC, 5 Why, Fishbone, 8D, CAPA. Familiar with TPM activity.
3. Supervisor / Leadership Capability- Manpower Handling: Shift handling (10-15 operators), work allocation, skill matrix. Production Planning: Daily target vs achievement, OEE, cycle time reduction, die changeover. Safety: PPE enforcement, molten metal safety, lock-out tag-out, 5S + safety audit. Training: Train operators on die coating, safe pouring, trimming, fettling. Coordination: With maintenance, quality, PPC, stores.
4. Preferred Requirements Diploma / B.E. in Mechanical / Metallurgy / Production3-7 years -experience in Aluminium GDC foundry Knowledge of trimming press, shot blasting, heat treatment (T6), Anodizing, leak testing, impregnation. Basic computer skills - Excel production report, ERP entry.
Sourced from naukri
Skills
About Sigma Engineered Solutions
Sigma Engineered Solutions
Industrial Machinery
1.5k+
employees
Morrisville
US
₹3.7L PA avg
Avg at Sigma Engineered Solutions
About
The Company currently operates its Sales & Marketing, and distribution warehouse out of Garner, North Carolina and Manufacturing facilities out of India. The company manufactures 18,000 different products across four plants situated in Pune (Pressure Die Casting Plant - Zinc, Pressure Die Casting Plant - Aluminum & Gravity Die Casting Plant - Copper Alloy) and three plants in Jaipur (Sand Casting Plant - Iron, Copper & Aluminum Alloy). The Company has a workforce of 3,000 persons (2,900 in India and 100 in the US) with revenues of USD 131 million for the year ended March 2014 and high profitability. The revenue break up comes from 20% sales into the Retail Market and 80% sales into the OEM and Custom business. The Company has about 20 core customers including Lowe's, ABB, Emerson, Hubbell, Cooper, Whirlpool, etc. Presently ~95% of the products manufactured in India are sold primarily to North American customers.
The strategy is to be a high service, low cost manufacturer of complex, high SKU, low volume custom metal components for the electrical, industrial, instrument and selected consumer markets in U.S., Europe and selected Indian markets.
For further information on our company, please visit our website www.sigmaelectric.com
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10 reviews
Culture
3.8
Career growth
3.0
Work-life
3.5
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