Electrical Maintenance Engineer

• Drive continuous improvement initiatives & Pro active approach to enhance productivity, quality, and efficiency.
• Analyse production losses , Rejection and implement corrective and preventive actions.
• Improve OEE, reduce cycle time, and minimize rejection rates.
• Develop and troubleshoot PLC programs (Siemens S7-1500).
• Integrate PLC with HMI, SCADA, and field-level devices. (Third party devices)
• Electrical wiring study (Safety circuit etc..)
• Ensure proper functioning of control logic, interlocks, and alarms.
• Program, troubleshoot, and maintain:
• Mitsubishi Robots - (Model :MELFA robot (4 axis))
• ABB Robots (6 Axis robot)
• Optimize robot cycle time and path accuracy.
• Handle robot fault diagnosis and recovery.
• Maintain and configure FESTO servo systems.
• SEW VFD system
• Perform tuning, alignment, and motion synchronization.
• Maintain AMADA resistance projection welding machines.
• Monitor welding parameters and ensure consistent weld quality.
• Configure and troubleshoot:
• SICK barcode fixed scanners
• Keyence vision systems & Checker
• Cognex & Zebra scanners
• Ensure accurate inspection and data communication with PLC systems.
• Operate and maintain:
• Chroma battery testers
• Neware battery testers
• Analyse test data and ensure system accuracy and reliability.
• Develop and maintain LabVIEW-based applications. (BMS flashing station)
• Manage data acquisition, logging, and communication interfaces. (MES )
• Maintain and troubleshoot:
• DDK nutrunner
• Atlas Copco nutrunner
• Analyse torque data and improve fastening quality.
• Maintain and troubleshoot:
• MEERA Laser marking
• Ensure accurate code reading, marking quality, and communication with PLC systems.
• Monitor marking clarity, contrast, and traceability compliance.
• Perform preventive, predictive, and breakdown maintenance.
• Conduct root cause analysis (RCA) for failures & Permanent countermeasure
• Maintain documentation, logs, and reports.
• Equipment uptime (%)
• MTTR / MTBF
• Reduction in breakdowns
• First Time Quality (FTQ) improvement
• Rejection and rework reduction
• OEE improvement
• New project co ordination & Installation support

Technical Skills

• PLC Programming (Siemens S7-1500)
• Robot Programming (Mitsubishi, ABB)
• Servo systems (FESTO)
• Vision systems (Keyence)
• Resistance projection welding (AMADA)
• Barcode systems (SICK, Cognex, Zebra)
• Battery testers (Chroma, Neware)
• LabVIEW programming
• Nutrunner (DDK, Atlas Copco)
• Laser marking (MEERA)
• Industrial communication protocols (Profinet, Ethernet/IP, Modbus)

Additional Requirements

Willingness to work in shifts

Ability to handle shop-floor challenges

Vendor coordination and project support experience