Electrical Maintenance-Assistant Manager or Deputy Manager

Job Description:

Purpose of the Role

• Responsible for improving the uptime of Plant equipment (non OPE performance) for availability of machine to production.
• Responsible for rollout and implement maintenance techniques of reliability centered maintenance and predictive maintenance to increase the performance and life of equipment.
• Responsible for systematic analyse of repeated machine breakdowns and take PCA to improve MTBF and MTTR.
• To implement the bench marking maintenance standards, equipment processes and TPM.
• To increase the efficiency of PM by upskilling operations and maintenance team.

Responsibilities

• Responsible for improving the uptime of Plant equipment (non OPE performance) for availability of machine to production.

- Trouble shooting of PLC operated and CNC machine centers breakdowns with in very stipulated time.

- Systematic analyse of repeated machine breakdowns and take PCA to improve MTBF and MTTR.

• Responsible for rollout and implement reliability centered maintenance to increase machine performance and life.

- Analyse historical downtime data and plan and implement reliability centered maintenance to eliminate issues permanently.

• Responsible for rollout and implement predictive and prescriptive maintenance of plant equipment.

- Analyse historical downtime data and predictive the failures and Time based maintenance for early detection and rectification.

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• Responsible to increase the efficiency of PM by upskilling operations and maintenance team.

- Analyse the breakdown between PM and identify the root cause of the issue which is not identified in PM.

- Incorporate failure check point not identified during PM for increase PM efficiency.

- Upskill production and maintenance team on maintenance domain to find out issues during PM.

• Responsible for MFMEA and prepare SOP for breakdowns and PM for each machine.
• Responsible for IATF documentation & auditing, TPM and Best practice implementation

KNOWLEDGE IN POWERTRAIN MACHINES MAINTENANCE

• Engine & Gearbox assembly lines with:
• Good knowledge of Siemens PLC S7-300, S7-1200, and S7-1500
• Good knowledge of Siemens HMI
• Good Knowledge of Cognex and Keyence cameras
• Good Knowledge of scanner interfacing with PLC
• Good troubleshooting knowledge of Siemens Function Blocks, STL
• Good Knowledge of PC-related troubleshooting, backup and recovery
• Good knowledge of assembly line troubleshooting
• Good knowledge of control circuit troubleshooting
• Good knowledge of Siemens S7 PLC software and hardware troubleshooting
• Good knowledge of Pilz relays and safety systems
• Good Experience in new process improvement activities
• Good knowledge of PROFINET and PROFIBUS networks/layout
• Good knowledge of Nutrunner systems (Rexroth)
• Good Knowledge of Leak Test machines
• Good Knowledge of servo press machines (Rexroth/Kistler)
• Good knowledge of Engine test bench ( IASYS)
• Good knowledge of Gearbox test bench ( RHF/Clammesy)
• Engine 3C lines & Gearbox machine shop lines with:
• Heat treatment equipmnets like Sealed quench furnace, shot peening /Shot blasting.
• CNC machines of gear machining shaving, shaping, grinding, laser welding, HMC,VMC, turning machine, honing, aluminum housing machining and Robotic washing machines.,
• Sound Knowledge in Siemens PLC and Scada Systems & CNC SIEMENS, Fanuc controller , Mitsubishi CNC/PLC and drives.
• Sound Knowledge in ABB/FANUC/KUKA robots, Rexroth nut runners.
• Repairing of electrical and electronics accessories.

Basic Qualifications: Diploma/Bachelor of Engineering (Electrical & Electronics, Mechatronics )

Preferred Qualifications: B.E. / B Tech, / Diploma.

• Experience in Powertrain industries maintenance.
• At least minimum 3 years’ experience in leading shift maintenance in automotive powertrain industries\
• 8 Years of Experience in automobile or related industry

a) Technical

• Reliability & predictive maintenance and PM.
• Programming / Troubleshooting of Siemens PLC and Scada Systems & CNC SIEMENS, Fanuc controller , Mitsubishi CNC/PLC and drives
• Troubleshooting of ABB/FANUC/KUKA robots, Rexroth nut runners.
• TPM, Lean techniques, MFMEA, SPC, PPAP, OEE, problem solving analysis & techniques.
• SAP, Microsoft office and maintenance management system.
• Industry 4.0, Power BI and AI will be added advantage.

b) Behavioral

• Strong verbal and written communication skills.
• Acceptance of changing environment.
• Develop and maintain strong relationships with internal and external stakeholders.
• Provide leadership, support & direction to the manufacturing team members.