PUNE · FULLTIME
Dimensional Engineering Lead
Expleo Group
Pune · onsite · Posted 44d ago
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Undisclosed3–7 yrsfulltimePune
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Section · 01
About this role
Overview
We are seeking an experienced Dimensional Engineering professional to support automotive product development, manufacturing engineering, vehicle launch, and quality improvement activities for global OEM programs.
The role is responsible for dimensional feasibility, GDT and variation management, tolerance optimization, measurement system deployment, dimensional validation, and launch support throughout the vehicle development lifecycle, including SOP and post-launch stabilization activities.
The successful candidate will work closely with Product Design, Perceived Quality (PQ), Manufacturing Engineering, Supplier Quality, Metrology, Plant Launch, Production, and OEM customer teams to ensure robust dimensional performance, achievement of vehicle quality targets, and successful product launches. Responsibilities Dimensional Engineering Product Development
- Perform dimensional feasibility analysis during concept, design, development, and industrialization phases.
- Conduct Digital Mock-Up (DMU) reviews to identify dimensional risks, package constraints, assembly concerns, and manufacturability issues.
- Support design convergence by evaluating dimensional performance against engineering requirements, vehicle targets, and manufacturing capability.
- Develop and maintain dimensional control strategies and dimensional control plans for vehicle systems and assemblies.
- Define and drive achievement of vehicle-level dimensional quality targets including Gap Flush, Flushness, Feature Relationship, and other Perceived Quality (PQ) requirements.
- Collaborate with Product Design, PQ, BIW, and GA Process Engineering teams to improve dimensional robustness and manufacturing feasibility. GDT, Datum Strategy Tolerance Management
- Develop and implement robust GDT schemes, datum structures, and locating strategies for BIW panels, BIW sub-assemblies, closure systems, GA trim parts, and vehicle integration interfaces.
- Review engineering drawings, CAD models, and technical specifications for dimensional compliance and manufacturability.
- Define functional dimensioning requirements aligned with product functionality, assembly requirements, and measurement strategies.
- Conduct 1D tolerance stack-up analysis using RSS (Root Sum Square) and Worst-Case methodologies.
- Perform tolerance optimization studies and Cost vs Tolerance trade-off evaluations balancing quality, manufacturability, process capability, and cost. Measurement Systems, Fixtures Tooling
- Define dimensional validation strategies and technical requirements for dimensional checking fixtures, attribute gauges, General Assembly fixtures, BIW fixtures, E-Cube systems, CMMs, and optical measurement systems.
- Support fixture concept development, supplier evaluations, procurement activities, installation, commissioning, and final buy-offs.
- Lead measurement system validation activities including fixture correlation, Gauge RR, MSA, and capability assessments.
- Collaborate with metrology teams and suppliers to ensure measurement systems are robust and aligned with dimensional control requirements. Vehicle Build, Launch Support Process Capability
- Lead dimensional prove-out activities during prototype, pilot, pre-production, SOP, and post-launch (SOP + 90 Days) phases.
- Monitor dimensional performance against PIST targets, dimensional quality objectives, and BIW GA Gap Flush requirements.
- Drive dimensional issue resolution through structured root cause analysis, corrective actions, and production readiness assessments.
- Analyze dimensional data and evaluate process capability using Cp, Cpk, Pp, and Ppk methodologies.
- Perform variation analysis, tolerance optimization, and derogation assessments based on actual build and production data.
- Support supplier dimensional quality reviews, APQP/PPAP activities, dimensional sign-offs, and launch readiness assessments.
- Develop dimensional dashboards, reports, and trend analyses to support continuous improvement and data-driven decision-making. Qualifications
- Bachelors Degree in Engineering in (Mechanical/Production /Automobile)
- Certifications in GDT, Dimensional Engineering, Metrology, Tolerance Analysis, and Six Sigma preferred.
- Strong understanding of automotive product development, manufacturing processes of Body Shop General Assembly (GA), and quality systems. Essential skills Dimensional Engineering Product Development
- Dimensional Feasibility Analysis
- Digital Mock-Up (DMU)
- Design Convergence
- Vehicle Dimensional Integration
- Perceived Quality (Gap Flush) Management
- Dimensional Control Planning Risk Assessment GDT Variation Management
- GDT (ASME Y14.5 / ISO GPS)
- Datum Scheme Locating Strategy Development
- Functional Dimensioning
- 1D/3D Tolerance Stack-Up Analysis (RSS, Worst-Case Monte Carlo Simulation)
- Dimensional Variation Management
- Cost vs Tolerance Optimization BIW General Assembly
- BIW Panel Sub-Assembly Dimensional Engineering
- BIW Clamping Plans Fixture Locating Concepts
- Closure Systems GA Trim Integration
- Vehicle Build Validation Metrology Measurement Systems
- CMM Measurement Data Interpretation
- E-Cube Systems
- Dimensional Checking Fixtures Gauges
- MSA / Gauge RR
- Fixture Buy-Off, Correlation Validation Activities Statistical Quality Tools
- Process Capability Analysis (Cp, Cpk, Pp, Ppk)
- Root Cause Analysis
- APQP, PPAP, FMEA Control Plans Software Digital Tools
- CATIA V5 / 3DEXPERIENCE
- Teamcenter / PLM Systems
- 3DCS, VisVSA or equivalent variation analysis tools
- Microsoft Excel, PowerPoint Power BI Desired skills
- Proven experience in GDT implementation, datum strategy development, locating scheme definition, dimensional feasibility reviews, tolerance stack-up analysis, process capability assessment, vehicle launch support, and dimensional issue resolution.
- Worked at least 3 new car development from early design to post-SOP stabilization.
- Experience supporting global OEM vehicle programs from concept through production.
- Experience with BIW, Closures, Interiors, Exteriors, or Vehicle Integration systems.
- Experience in supplier dimensional quality management.
- Experience in prototype, pilot, pre-production, SOP, and launch support activities.
- International onsite/customer-facing experience is highly desirable. Experience
- 5u20138+ years of experience in Automotive Dimensional Engineering, Manufacturing Engineering, Vehicle Integration, or Quality Engineering.
Disclaimer: This job posting has been aggregated from external source. Role details, content, and availability are subject to change. Applicants are advised to confirm the latest information directly on the company website before applying.
Sourced from naukri
Section · 02
Skills
Data InterpretationCatia V5GaugesAutomotiveFeasibility analysisCATIAConcept developmentBody ShopcorrelationCADEngineering DrawingsfixturesCPKFMEA3DexperiencedeploymentAssembly FixturesAutomobilecomplianceCMMS
Section · Company
About Expleo Group
Expleo Group
IT Services & Consulting
4.7k+
employees
1966
60 years old
Chennai, Tamil Nadu
India
₹7.4L PA avg
Avg at Expleo Group
About
Expleo is a trusted partner for end-to-end, integrated engineering, quality services and management consulting for digital transformation.
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IT Services & Consulting
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