Design Engineer

Role & responsibilities:

• Design and develop complete Bus Body & Structure systems including BIW, Underframe, Side Structure, Roof Structure, Front & Rear End Modules, Passenger Cabin Structure and Mounting Brackets.Having Sound knowledge of Plastic Trims Design & development
• Strong hands-on experience in SolidWorks for 3D part modeling, sheet metal modeling, welded structures, assemblies, detailing and release activities.
• Perform body structure layout, section optimization, weight reduction studies, packaging checks and manufacturability assessment.
• Support structural calculations, tolerance stack-up analysis, GD&T application, DFM/DFA studies and CAE validation activities.
• Coordinate with Styling, Vehicle Integration, Manufacturing, CAE, Quality, Suppliers and Program teams.
• Prepare engineering drawings, BOM, DFMEA, DVP&R, design reports, ECNs and release documents.
• Support prototype builds, issue resolution, root cause analysis and corrective actions.
• Ensure timely completion of design deliverables as per project milestones.
• Interact with fabrication suppliers, body builders and manufacturing teams for design feasibility

REQUIREMENTS

• Diploma or Bachelors degree in mechanical engineering, Automotive Engineering or related field.
• Sound experience in Bus Body & Structure Design and Development.
• Strong hands-on experience in SolidWorks. Exposure to AutoCAD and PLM tools is added advantage.
• Good understanding of sheet metal design, welded structures, GD&T, DFM/DFA and vehicle integration.
• Knowledge of fabrication processes, welding techniques, fixtures and tooling feasibility.
• Familiarity with structural strength requirements, rollover regulations, AIS standards and OEM specifications.
• Good communication skills and ability to work with cross-functional teams.
• Strong analytical and troubleshooting skills.
• Understanding of steel, stainless steel, aluminum sections, composites and manufacturing processes.