Design Engineer

Qualification

Diploma / B.E. in Mechanical Engineering

Experience

78 years of relevant experience in Forging Design & Product Development, preferably in an automotive or engineering manufacturing environment.

Technical Skills & Competencies

• Strong knowledge of Engineering Drawings, GD&T, and technical specifications.
• Proficiency in 2D/3D CAD design and modeling.
• Hands-on experience in forging design and new product development.
• Knowledge of product and process development for forged components.
• Experience in preparation and review of PPAP documentation, including Process Flow Diagram, Process Plan, Control Plan, etc.
• Good understanding of RFQ, feasibility studies, cost estimation, and part weight calculation.
• Ability to prepare and maintain engineering and process development documentation.
• Knowledge of engineering document control, revision control, and drawing management.
• Understanding and application of external standards, customer specifications, and technical requirements.
• Strong problem-solving and analytical skills with a focus on continuous product and process improvement.
• Good communication, coordination, and documentation skills.

Software Skills

• AutoCAD
• Siemens NX 10
• Delcam
• MS Office
• Knowledge of SAP / ERP systems will be an added advantage.

Key Responsibilities

• Develop and modify forging component designs, 2D drawings, and 3D models as per customer requirements.
• Support new product development activities, from feasibility and design through process development and production handover.
• Prepare and review forging-related design and process documentation.
• Prepare RFQ feasibility, part weight calculations, and cost estimation for new and modified components.
• Prepare and maintain PPAP documents and ensure timely completion of development documentation.
• Review engineering drawings and ensure compliance with GD&T, customer specifications, and applicable standards.
• Coordinate with Production, Quality, Tool Room, Manufacturing, and other cross-functional teams for successful product development.
• Identify and implement continuous improvements in product design, forging processes, quality, cost, and productivity.
• Maintain proper drawing, document, revision, and change-control records.
• Support technical problem-solving related to forging design, manufacturability, and process development.
• Ensure smooth handover of developed products to manufacturing for serial production.