Design Engineer - Motor EV

Job Title / Role: Design Engineer - Motor

Location: Hosur

Job Summary

• Design and develop mechanical components and assemblies for traction motors used in electric three wheelers and advanced three wheeler vehicle.
• Support new product development, cost optimization, quality improvement, and localization activities.
• Ensure robust mechanical design through CAE inputs, DFMEA, GD&T, tolerance stack-up analysis, and validation testing.
• Coordinate with cross-functional teams to achieve project targets related to performance, cost, quality, and timelines.
• Drive continuous improvement in motor reliability, manufacturability, and serviceability.

Key Responsibilities

• Design motor mechanical parts such as housing, end covers, shaft, rotor stack interfaces, cooling features, mounting structures, seals, and fastening systems.
• Create and release 3D models, 2D drawings, BOMs, and engineering documentation using CAD tools.
• Perform design calculations for structural integrity, fits and tolerances, bearing selection, sealing systems, and thermal considerations.
• Prepare and review DFMEA, DVP&R, control plans, and engineering specifications.
• Analyze test failures and implement corrective actions through root cause analysis.
• Ensure compliance with design standards and engineering best practices.
• Drive value engineering and cost reduction projects.
• Work with suppliers for component development and localization initiatives.
• Coordinate with Electrical Design, CAE, Testing, PED, Quality, and CP.
• Support prototype builds and pilot production activities.
• Resolve manufacturing and field-related issues through engineering interventions.
• Maintain engineering documentation and change management records.
• Support technology benchmarking and competitor product analysis.
• Contribute to innovation, patents, and technical knowledge creation.

Education

• B.Tech in Mechanical Engineering

Experience

• 2 to 4 years of experience in motor mechanical design, automotive component design, EV powertrain development, or related product engineering activities.
• Experience in CAD software such as CATIA and Creo.
• Exposure to DFMEA, GD&T, APQP, Design Validation, and engineering change management.
• Experience in EV traction motor development is preferred.

Internal and External Interactions

• Internal: Motor Electrical Design Team, CAE Team, Testing & Validation Team, Vehicle Integration Team, PED Team, QAD, CP, and Programs.
• External: Suppliers, Service Team, Marketing Team, consultants, and testing agencies.

Disclaimer: This job posting has been aggregated from external source. Role details, content, and availability are subject to change. Applicants are advised to confirm the latest information directly on the company website before applying.