Design Engineer - LPDC/HPDC

Role & responsibilities

• Develop die casting tool concepts for LPDC /HPDC components.
• Prepare 3D models, tool assemblies, manufacturing drawings, and BOMs.
• Perform design calculations for feed systems and process parameters.
• Conduct casting simulation studies and implement design improvements.
• Finalize tool designs based on simulation and manufacturing requirements.

Process Optimization

• Collaborate with process engineers to optimize casting quality and productivity.
• Analyse casting defects and implement corrective design solutions.
• Support tool trials, process validation, and production ramp-up activities.
• Ensure achievement of First Time Right (FTR) tool design objectives.

Cross Functional Coordination

• Coordinate with tool room, production, quality, and project teams.
• Participate in design reviews and customer discussions.
• Support continuous improvement initiatives in tooling and casting processes.
• Maintain design records, simulation reports, and project documentation.

Key Deliverables / Accountabilities

• Timely completion of LPDC/HPDC tool designs as per project schedules.
• First Time Right feed system and die design implementation.
• Reduction in casting defects through optimized tool design.
• Successful tool trials and smooth production launch.
• Improved casting yield, productivity, and quality performance.
• Compliance with customer and internal engineering standards.

Computer / System Knowledge

• UG-NX / Creo / CATIA / SolidWorks
• Magma / AutoCAST / ProCAST Simulation Software
• AutoCAD
• MS Office (Excel, PowerPoint, Word)

Preferred candidate profile

• Experience in development of aluminium cast components for Automotive OEMs and Tier-1 suppliers.
• Exposure to both LPDC / HPDC die development projects.
• Strong understanding of casting simulation and tool optimization techniques.
• Proven ability to independently handle complete tool design lifecycle from concept to production release.

Experience: 4-8 Years
Location: Pune
Industry Preference: Automotive / Die Casting / Foundry / Auto Components
Employment Type: Full-Time