Design Engineer Handlebar_Footrests_Stands_Locks

Required Experience


Role Description

• Translate system-level requirements provided by the System Engineer into component-level design requirements and engineering solutions for Handle Bars, Footrests, Stands and Locks.
• Develop and release 3D CAD models, detailed 2D drawings, specifications and engineering documentation using Creo/CATIA and applicable GD&T practices.
• Perform engineering calculations and evaluate loading, strength, stiffness, durability, packaging, ergonomics, interfaces, tolerance stack-up and serviceability for assigned components.
• Apply DFM, DFA and DFS principles and select suitable materials and manufacturing processes such as casting, forging and fabrication considering performance, quality, weight and cost.
• Support DFMEA, design reviews, design guidelines and standard operating procedures; incorporate review actions into final designs.
• Coordinate prototype development and component/system validation; review test results for performance and durability and close design-related issues with the System Engineer.
• Work cross-functionally with CAE, testing, quality, purchasing, manufacturing, service, production, styling/packaging and suppliers to achieve agreed QCD requirements and vehicle integration.
• Lead/support structured problem solving and value engineering for new and current products, including root-cause analysis and implementation of design countermeasures.
• Drive standardization, carry-over and variety reduction opportunities across platforms while maintaining functional and regulatory requirements.
• Maintain timely, accurate design records, change documentation, specifications, lessons learnt and release data; escalate technical risks and decisions to the System Engineer.

Key Skills

• Chassis Systems / Structural Design & Development - CL1/CL2/CL3
• Automotive Design & Development - CL1/CL2/CL3
• Handle Bar, Footrest, Stand and Lock component design, packaging and integration
• Product Verification & Validation, including Digital Validation (CAE) - CL1/CL2/CL3
• Manufacturing: Casting, Forging and Fabrication - CL1/CL2/CL3
• Creo/CATIA; 3D CAD modelling and detailed 2D drawings
• GD&T, tolerance stack-up, DFM, DFA, DFS and DFMEA
• Structured problem solving and value engineering
• Cross-functional collaboration, supplier coordination and engineering documentation

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