Design Engineer-Forklifts/Lithium Battery-Pune( Baner)

Position Overview

We are looking for a skilled and detail-oriented Design Engineer responsible for developing mechanical designs, 3D CAD models, engineering drawings, and manufacturable components for industrial/automotive/electromechanical applications. The role involves working closely with engineering, manufacturing, procurement, and quality teams to convert design concepts into production-ready solutions.

The ideal candidate should have strong hands-on experience with CAD software such as CATIA, SolidWorks, or Siemens NX, along with a good understanding of mechanical design, sheet metal fabrication, welding, tolerances, and engineering principles. Knowledge of FEA/CFD simulation will be an added advantage.

Key Responsibilities

1. Mechanical Design & Development

• Develop detailed 3D CAD models of mechanical components, assemblies, structures, and systems.
• Design enclosures, frames, brackets, supports, busbars, mounting structures, and sheet-metal components.
• Convert conceptual designs and engineering requirements into detailed, production-ready designs.
• Prepare and maintain 2D engineering drawings, including dimensions, GD&T, material specifications, surface finish, and manufacturing notes.
• Perform design calculations and engineering evaluations to ensure structural integrity, functionality, and reliability.
• Develop new designs as well as modify and optimize existing components based on performance, cost, and manufacturability requirements.
• Ensure designs meet applicable customer, company, safety, quality, and industry standards.

2. CAD & Engineering Tools

• Create and manage complex 3D models, assemblies, and drawings using CAD platforms such as:
• CATIA
• SolidWorks
• Siemens NX
• Develop accurate parametric models and maintain design configurations.
• Perform assembly checks, interference checks, clearance analysis, and design reviews.
• Maintain proper revision control and engineering documentation.
• Generate BOMs and support manufacturing with accurate design data.

3. Simulation & Engineering Analysis

• Support or perform engineering analysis using FEA and/or CFD tools where applicable.
• Evaluate components for:
• Structural strength
• Stress and deformation
• Thermal performance
• Vibration and fatigue
• Fluid/airflow behavior, where applicable
• Interpret simulation results and incorporate design improvements based on analysis findings.
• Work with analysis teams to validate designs before prototype or production release.

4. Manufacturing & Fabrication Knowledge

• Design components with a strong focus on Design for Manufacturing (DFM) and Design for Assembly (DFA).
• Demonstrate practical knowledge of manufacturing processes, including:
• Sheet metal fabrication
• Welding
• Laser cutting
• Bending
• Machining
• Drilling and tapping
• Fastening and assembly
• Understand welding methods, joint design, weld symbols, and fabrication limitations.
• Account for bend allowances, bend radii, material thickness, weld distortion, and fabrication tolerances during design.
• Ensure designs are practical, cost-effective, and suitable for volume manufacturing.

5. Tolerances & Drawing Standards

• Apply appropriate dimensional tolerances and GD&T based on functional and manufacturing requirements.
• Define critical dimensions and tolerances for proper fit, form, and function.
• Review manufacturing drawings for accuracy, completeness, and manufacturability.
• Resolve dimensional and assembly issues identified during prototype or production stages.

6. Prototype & Product Development

• Support prototype development, assembly, testing, and validation activities.
• Work with manufacturing and suppliers to resolve design and fabrication issues.
• Analyze prototype failures and implement corrective design actions.
• Participate in design reviews, engineering change processes, and product improvement initiatives.
• Support transition of designs from prototype to mass production.

7. Cross-Functional Collaboration

• Coordinate with Manufacturing, Quality, Procurement, Electrical, Testing, and Project Engineering teams.
• Work with suppliers and fabrication vendors to clarify technical requirements and resolve production issues.
• Provide technical support during manufacturing and assembly.
• Communicate design concepts, technical issues, and engineering decisions effectively.