CHENNAI · FULLTIME
Design Engineer- Casting
Alten
Chennai · onsite · Posted 5d ago
Sourced from
Not disclosed4–6 yrsfulltimeChennai
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Section · 01
About this role
Job Role
Casting Parts Design Engineer (4-5 Years & 5-8years) – Automotive EV Products
Experience: 4-5 Years
Industry: Automotive / EV / Powertrain
Location: Chennai
Roles & Responsibilities
Casting Parts Design Engineer (4-5 Years & 5-8years) – Automotive EV Products
Experience: 4-5 Years
Industry: Automotive / EV / Powertrain
Location: Chennai
Roles & Responsibilities
- Design and develop aluminum and magnesium cast components for eAxle, Reducer, HV Motor, HV Inverter, OBC/DCDC, Actuators, and related EV products.
- Create detailed 3D models and drawings using CATIA V5 / 3DEXPERIENCE.
- Develop cast housings, covers, brackets, end shields, motor casings, gearbox casings, and structural components.
- Perform parametric modeling using skeleton and Boolean methodologies.
- Apply DFM/DFA guidelines for casting processes.
- Define GD&T as per ASME Y14.5 standards.
- Conduct tolerance stack-up analysis.
- Work closely with CAE, manufacturing, tool design, and suppliers.
- Support prototype, tooling, validation, and production activities.
- Manage product data in PLM systems.
- CATIA V5 (Part Design, Assembly, Drafting)
- Casting Design
- High Pressure Die Casting (HPDC)
- Gravity Die Casting
- Sand Casting
- Core & Cavity concept understanding
- Draft Angle, Rib, Boss, Wall Thickness optimization
- Shrinkage and Machining Allowance knowledge
- GD&T
- Tolerance Stack-up
- DFM/DFA
- PLM Tools (Teamcenter / Enovia / 3DX)
- Aluminum Die Casting
- Magnesium Casting
- Injection Molding (added advantage)
- Machining Process Understanding
- Surface Treatment and Coating Requirements
- eAxle Housing
- Reducer Housing
- HV Motor Housing
- HV Inverter Housing
- OBC/DCDC Enclosure
- Actuator Housing
- Cooling System Components
- B.E./B.Tech Mechanical Engineering
- B.E./B.Tech Mechanical Engineering
- Opportunity to work with leading global aerospace clients.
- Dynamic, innovation-driven environment with exposure to cutting-edge technologies.
- Continuous learning and career growth opportunities.
- Inclusive and collaborative workplace culture.
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Section · 02
Skills
Core Cavity concept understandingDraft Angle Rib Boss Wall Thickness optimizationShrinkage and Machining Allowance knowledgeCATIA V5 Part Design Assembly DraftingPLM Tools Teamcenter Enovia 3DXTolerance StackupGravity Die CastingCasting DesignSand CastingDFM/DFA
Section · Company
About ALTEN
Alten
IT Services & Consulting
8.7k+
employees
1988
38 years old
Bengaluru/Bangalore, Karnataka
India
About
ALTEN India was established in 2010 as the offshore delivery hub for the Group and has grown from an 80-member team to over 8,500 employees with 11 delivery centers spread across 6 cities in India.
Industries
IT Services & ConsultingRecruitmentBPO
Employee ratings
1,430 reviews
3.6/ 5
Culture
3.5
Career growth
3.0
Work-life
3.7
Employees rate it well for
Salary147Work Life Balance142Work Culture134Senior Management114Job Security92
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