Deputy Manager - Quality Control

Role & responsibilities

Job Title: Deputy Manager Quality Control

Department: Quality Control / Quality Assurance

Location: Cement Plant (On-site)

Reports To: Manager / Head – Quality

Job Purpose

To ensure consistent production of high-quality cement by monitoring, controlling, and improving quality parameters across raw materials, clinker, and finished products, while complying with industry standards and regulations.

Key Responsibilities

1. Quality Monitoring & Control

• Oversee testing of raw materials (limestone, clay, additives), clinker, and cement.
• Ensure compliance with standards such as BIS / IS standards (e.g., IS 269, IS 8112, IS 12269).
• Monitor key quality parameters like:
• Lime Saturation Factor (LSF)
• Silica Modulus (SM)
• Alumina Modulus (AM)
• Fineness, setting time, compressive strength

2. Laboratory Management

• Supervise chemical and physical testing laboratories.
• Ensure proper calibration and maintenance of lab equipment (XRF, XRD, etc.).
• Maintain accurate testing records and documentation.

3. Process Control & Optimization

• Coordinate with production and process teams to maintain consistent kiln and grinding performance.
• Analyze deviations and recommend corrective actions.
• Optimize raw mix design and clinker quality.

4. Quality Assurance & Compliance

• Ensure compliance with regulatory and certification requirements.
• Support audits (internal and external).
• Maintain quality systems such as ISO 9001.

5. Team Management

• Lead and guide lab technicians and quality staff.
• Provide training on testing methods and safety procedures.
• Ensure adherence to safety and housekeeping standards.

6. Data Analysis & Reporting

• Analyze quality data trends and prepare reports.
• Identify root causes of quality issues and implement preventive actions.
• Report daily/weekly quality performance to management.

7. Customer & Market Support

• Address customer complaints related to cement quality.
• Provide technical support to sales and marketing teams when required.

Key Skills & Competencies

• Strong knowledge of cement chemistry and manufacturing process
• Familiarity with BIS / ASTM standards
• Analytical and problem-solving skills
• Leadership and team management
• Attention to detail and data interpretation
• Good communication and reporting skills

Educational Qualifications

• Bachelor’s Degree in Chemical Engineering / Cement Technology / Chemistry
• (Master’s degree preferred)