CHENNAI · FULLTIME
Deputy Manager - Operational Excellence & Lean

Borgwarner Emission System
Chennai · onsite · Posted 13d ago
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Section · 01
About this role
Drive Operational Excellence initiatives by implementing Lean Manufacturing, TPM, and Continuous Improvement methodologies to enhance productivity, quality, cost, delivery, and safety performance. Lead cross-functional teams to build a culture of continuous improvement and sustainable operational performance.
Provide know-how and training to teams, support leadership and executive teams in developing OpEx strategies and promote a continuous improvement mindset along with waste elimination.
Utilize tools such as DMAIC, PDCA, process mapping, Lean, Quick Setup (SMED), Ishikawa, 5 Whys, brainstorming, and A3.
Promote a mindset of accountability, innovation, and continuous improvement to build a high-performing and resilient manufacturing organization.
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Lean & Continuous Improvement Lead deployment of Lean tools (Kaizen, VSM, 5S, SMED, Poka-Yoke) Identify and eliminate waste across processes Drive productivity improvements and cost-saving initiatives in plant Facilitate Kaizen events and CI workshops
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Operational Excellence Deployment Implement Operational Excellence roadmap aligned to business goals Representing the plant in Global Operational Excellence leadership monthly meetings & Forums Support plant in achieving world-class manufacturing standards
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Problem Solving & Root Cause Analysis Lead structured problem-solving (8D, RCA, A3, Six Sigma) Ensure closure of chronic issues through systemic improvements
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TPM Improvements Drive Total Productive Maintenance (TPM) pillars Support to Improve equipment uptime (OEE improvement)
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Digitalization & Process Standardization Promote use of digital and AI tools (MES, SCADA, Power BI dashboards) Standardize SOPs, processes, and best practices
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Cross-functional Collaboration Work with Production, Quality, Maintenance, Supply Chain and Human Resource teams. Lead cross-functional improvement projects
What we are looking for:
Education: Engineering Language: Fluent English Specialization: Industrial Engg/Mechanical Minimum Experience:10-15 Years Technical Competencies
Competency Requirement Level Experience in industrial processes (machining and assembly) Mandatory 5S / A3 / PDCA / 4 Steps Mandatory Advanced MS Office Preferred SMED / 5 Whys Mandatory Lean Manufacturing Preferred Value Stream Mapping (VSM) Preferred Black Belt / Green Belt / DMAIC Certification Preferred Kanban Mandatory Kaizen Mandatory Total Productive Maintenance Mandatory Problem solving tools & Techniques – 8D, 7QC tools Mandatory
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Section · 02
Skills
Section · Company
About Borgwarner Emission System

Borgwarner Emission System
Auto Components
1.2k+
employees
1928
98 years old
Auburn Hills, Michigan
United States (USA)
₹15.3L PA avg
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