Deputy Manager - Blade Quality

Purpose/Objective

The Lead - Finishing/Moulding (QA Blade) manages quality assurance activities for blade molding and finishing, ensuring compliance with specifications and standards.
This role oversees inspections, monitors supplier quality, manages non-conformances, and drives process innovation.
The position supervises QA teams, collaborates with production and design teams, and implements advanced QA techniques to enhance the overall quality of blade components.

Key Responsibilities of Role

In-Line Defect Detection Strategy: Develop and implement an in-line defect detection system to identify and address quality issues during the blade finishing and moulding processes.
Analyze defect data to identify patterns and root causes, enabling continuous process improvement and defect prevention.
QA Management of Moulding and Finishing Processes Lead quality assurance activities for the blade molding and finishing stages, ensuring adherence to specifications for blade shape, surface quality, and structural integrity.
Oversee inspection processes that include visual inspections, dimensional checks, and surface finish evaluations to identify defects like air bubbles, cracks, and voids.
In-Process Quality Monitoring Oversee in-process inspections during molding and finishing, ensuring critical parameters like resin-to-fiber ratios, curing times, and environmental conditions are within specified limits.
Implement control charts and SPC tools to monitor key quality characteristics and reduce process variability.
Non-Conformance Management and Corrective Actions Identify and document non-conformances in molding and finishing processes, coordinating with production teams to implement corrective actions.
Utilize root cause analysis techniques such as Fishbone Diagrams and 5-Why Analysis to address defects in the blade manufacturing process.
Compliance with Blade Manufacturing Standards Ensure that all processes comply with standards such as ISO 9001 and IEC 61400-5, updating QA protocols as necessary to meet industry advancements.
Maintain accurate records of inspections, corrective actions, and supplier evaluations for compliance and continuous improvement.
Innovation in Blade QA Processes Explore and implement new technologies in blade manufacturing, such as automated inspection , to improve quality and efficiency.
Lead trials of advanced materials and processes, assessing their impact on blade performance and quality.
Team Coordination and Training Supervise QA engineers and inspectors in the molding and finishing areas, ensuring adherence to inspection protocols and quality standards.
Conduct training on the latest inspection techniques and process control methods to enhance the team’s technical skills.
Cross-Departmental Collaboration Work closely with design and production teams to ensure quality is integrated into the blade manufacturing process from the start.
Participate in design reviews and provide input on manufacturability and quality improvements.

Technical Competencies

Quality Assurance & Inspection Techniques,Blade Manufacturing Process Knowledge,Root Cause Analysis & Problem Solving,Quality Systems & Standards

Qualifications and Experience

Bachlores/ Masters in Engieering .
Experience 10 to 15 Years.
Prefferably expereience in Blade quality